Naphtha Loading
Safe, Efficient & Compliant Naphtha Gas Loading Solutions
Advanced Safety and Loading Solutions for Upstream/Downstream Naphtha Handling
SafeRack provides industry-leading naphtha loading platforms, naphtha truck loading racks, and safe naphtha transfer systems to support the safe and efficient handling of naphtha gas. Given naphtha’s highly flammable nature, compliance with OSHA naphtha handling safety requirements is essential. SafeRack’s comprehensive solutions help facilities mitigate risks while optimizing loading and unloading operations.
Our systems include naphtha railcar loading arms, fall protection solutions, and bulk liquid naphtha loading equipment, ensuring secure access and controlled handling for both truck and rail transport. By integrating modular access platforms, gangways, and containment systems, SafeRack enhances worker safety while minimizing downtime and operational hazards.
Naphtha Loading
Safety & Compliance Expert
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Naphtha Loading
Supporting Safer Work Environments with Reliable Access Solutions
Understanding Naphtha Gas and Its Industrial Uses
Naphtha is a flammable liquid hydrocarbon mixture derived from natural gas condensates, petroleum distillates, and the distillation of coal tar and peat. The term naphtha may refer to crude oil fractions or refined products such as kerosene.
Common naphtha uses include:
- Diluting heavy crude oil for easier pipeline transport
- Producing high-octane gasoline
- Manufacturing lighter fluid and cleaning agents
- Serving as a precursor to various petrochemicals
Historically, naphtha fuel was a forerunner of gasoline, and it continues to play a critical role in energy production and industrial applications. Because of its volatility, handling naphtha gas requires specialized safe naphtha transfer systems and adherence to OSHA naphtha handling safety requirements.
Products
MaxRack Elevated Platforms
Powered elevating platform system for accessing railcars, trucks, and ISO containers
Samplers and Oil Thieves
Crude oil samplers, including oil thieves and sample catchers.
ErectaStep ProXL
Popular configurations adjusted to the height of your project and pre-engineered to OSHA standards.
Excel Loading Arm Systems & Components
SafeRack is North America’s largest distributor of Excel loading arm systems & components
OPW Loading Arms
SafeRack is North America’s largest distributor of OPW Engineered Systems loading arms
Emco Wheaton loading arms
SafeRack is North America’s largest distributor of Emco Wheaton loading arms
Samplers and Oil Thieves
Crude oil samplers, including oil thieves and sample catchers.
Rolling Work Platforms
The MP Series is a highly mobile rolling work platform designed to bring the workspace and stability of a fixed platform to a rolling stair mobile unit.
Signs and Signals
Signs and Signals
Drench Showers
Emergency Drench Showers and Safety Eyewash Stations
Pipe Racks
Prefabricated Pipe Racks Constructed Faster and Easier Than Ever Before
Tools and Loading Accessories
A comprehensive range of facility and loading terminal equipment, accessories and safety solutions.
Grounding & Monitoring
Protect personnel, product, and terminals with static grounding (earthing) solutions
Safety Gates
Industrial safety swing gates, facility guardrails, mezzanine gates and barriers gates.
Spill Containment
SPCC and EPA compliant solutions. Railcar track pans, truck spill containment, drum and IBC spill pallets, and industrial containment berms.
Top Loading Arms
Top Loading Arms
Loading Arms & Couplings
Truck, rail, and marine bulk fluid transfer top/bottom loading arms, couplings, swivel joints, hoses, and breakaways.
Portable Access Platforms
SafeRack’s MAUI mobile access units provide secure, adjustable stair solutions for safely accessing elevated truck and railcar work areas, even in the most challenging environments.
MaxRack Elevated Platforms
Powered elevating platform system for accessing railcars and trucks
Crossover Stairs
Prefabricated industrial crossover stairs to get workers up and over any object.
Gangways
Truck, Railcar and Marine Gangways, Safety Cages, and Inspection Services
Stairs & Work Platforms
Fixed and Mobile Access Stairs, Work Platforms, Crossover Stairs, Rolling Stairs & Mobile Platforms, Roof Stairs and Access, Ship Ladder
Optimized and Safe Naphtha Loading Systems
SafeRack designs naphtha loading platforms, truck loading racks, and bulk liquid loading equipment to ensure safe, efficient, and compliant handling of naphtha gas. Our safe naphtha transfer systems provide secure access, fall protection, and operational reliability in both truck and rail loading applications.
A typical naphtha loading system includes multiple integrated components designed to improve safety, enhance workflow, and prevent spills or over-pressurization.
Naphtha Loading Platforms and Safety Products
- Top Loading Platforms & Canopies – Equipped with safety gates, access and egress points, lighting, and traffic bollards, ensuring OSHA naphtha handling safety requirements are met.
- G4 Gangway with 4-Rail Cage – A 36-inch-wide gangway allows for easier maneuvering of the naphtha railcar loading arms, improving accessibility while ensuring worker safety.
- Extended Gangway Handrails & Articulating Outboard Handrails – Added fall protection to support safe loading and unloading, meeting requirements for fall protection for naphtha loading.
- Manual vs. Pneumatic Gangway Options – The GX gangway is available in both manual and pneumatic configurations for increased flexibility.
- Tracking Gangway or MaxRack Integration – The MaxRack elevating safety cage offers an additional level of safety, making it the ultimate solution for high-risk loading environments.
- Safety Shower & Eye Wash Stations – Critical safety features ensure worker protection in the event of exposure to naphtha fuel vapors or spills.
- Grounding System – Proper grounding systems for naphtha loading prevent static discharge and improve safety during the transfer process.
- Spill Containment & Safety Barriers – Reduce the risk of environmental contamination while keeping high-traffic loading areas secure.
Naphtha Loading Arms & Flow Control Features
- Top Inlet Design – Engineered for naphtha truck loading racks and naphtha railcar loading arms, ensuring smooth product transfer.
- Carbon Steel Construction – Durable materials built to withstand the demands of safe naphtha transfer systems.
- 6” Product Line – Designed for high-capacity loading while maintaining control and efficiency.
- Powered Operation Options – Motorized systems are available to enhance control and precision during the loading process.
- Vapor Recovery Cone & Hold-Down Device – Helps maintain regulatory compliance by controlling emissions and preventing product loss.
- Telescoping Drop-Pipe Consideration – Designed for bulk liquid naphtha loading equipment, ensuring product containment and reducing vapor escape.
- Vapor Line Pressure Switch – Prevents over-pressurization, ensuring OSHA naphtha handling safety requirements are met.
- Endress & Hauser Nivotester Liquifant High-Level Probe – Provides accurate monitoring to avoid overfill situations.
- Ball Valve at High Point for Drainage – Improves system maintenance and prevents product buildup.
- Viton Seals – High-performance seals enhance durability and resistance to chemical exposure.
- Swivel Joint Bridge Straps for Electrical Continuity – Ensures consistent grounding and static control in safe naphtha transfer systems.
- Parking Latch & Sensor Integration – Improves safety by ensuring secure storage and proper alignment of the loading arm when not in use.
FAQ
SafeRack’s self-adjusting gangways provide safe, OSHA-compliant access to tank trucks, railcars, and barges transporting crude oil, natural gas liquids, and refined fuels. Equipped with four-rail safety cages and available in powered options, our gangways minimize fall risks and ensure safe, efficient loading and unloading in high-volume energy operations.
Yes. SafeRack’s carbon steel loading arms are built to safely transfer a wide range of energy products, including crude oil, LNG, and petrochemicals. With PTFE-sealed swivel joints for chemical resistance and vapor recovery systems for EPA compliance, these arms are designed to withstand harsh environments while maintaining safety and efficiency.
SafeRack provides a range of spill containment solutions, including pans, berms, and wheel chocks, to capture leaks during the transfer of oil, gas, and petrochemicals. These systems help energy facilities stay compliant with EPA regulations while protecting workers and the environment from hazardous spills.
Grounding is critical in energy operations to prevent static discharge, which can ignite flammable vapors during the transfer of crude oil, LNG, and refined fuels. SafeRack’s grounding and bonding systems ensure a secure ground connection before product flow begins, reducing fire and explosion risks and maintaining compliance with OSHA and NFPA standards.
Absolutely. SafeRack offers customizable access solutions, including gangways, platforms, stairs, and fall protection systems, specifically designed for the complex needs of energy facilities. Our modular systems are built to withstand harsh environments while improving worker safety and operational efficiency.
Projects
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When Color Becomes a Guardrail: How High‑Visibility Powder Coating Makes Industrial Sites Safer
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Static Electricity Safety
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What Customers Are Saying
Jon Verlander was very responsive. Jon Verlander was very responsive and we collaborated perfectly during the purchasing process. I would recommend SafeRack products, and I'm trying to bring your products to the Romanian market and sell as many pieces as possible.
By Christopher T. from PRO D & E
This product improves safety. Fast delivery, very responsive sales staff, and worked well addressing our safety concerns. The weight, dimensions, color and durability are all great benefits of this product. Not forgetting the overall reason to recommend this product, it improves safety.
By Michael R. from City of Winnipeg
Allows operators safe access to the top of rail cars. We used to take product samples from rail cars as well as open vent hatches for unloading. This can now be done at our unloading zone as opposed to hundreds of yards down the track where our stationary stand resides. This also allows operators safe access to the top of rail cars without having to use ladders or a safety harness to tie off.
By MIke S. from Michelin North America, Inc.
Our new flat-ramp gangway is a major improvement from what we had. Travis was very responsive and the product was delivered very quick. The product works well, it was a step up from what we had.
By Greg B. from Nestle
Same great quality as before. Same great quality as before.
By Thomas H. from Trouw Nutrition International
A much safer system for our needs This system is much safer better than having an overhead cable and safety harness.
By Robert C. from Southern Iconics Inc.