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Jet Fuel Loading

Leaders in Kerosene & Jet Fuel Loading – Optimizing Safety, Reliability & Performance

Kerosene, also known as paraffin, is a combustible hydrocarbon liquid derived from petroleum. It is commonly used in aviation fuel loading arms, domestic heating, and as a solvent for industrial applications. Kerosene is less volatile than gasoline, with a flash point of 38°C (100°F) or higher, making it a relatively stable fuel for transport and storage.

With a boiling point between 150 and 300°C (300-575°F), kerosene is classified as a middle distillate of crude oil, similar to diesel fuel. It can be produced as straight-run kerosene, physically separated by distillation, or as cracked kerosene, created by breaking down heavier oil fractions at elevated temperatures.

SafeRack provides industry-leading jet fuel loading platforms and kerosene truck loading racks that ensure safety, efficiency, and regulatory compliance in fueling operations. Our safe jet fuel loading systems incorporate grounding systems for jet fuel loading, spill containment measures, and ergonomically designed equipment to streamline workflow and protect personnel.

Kenny Rogers Avatar
Jet Fuel Loading
UN1223 Kerosene

Jet Fuel Loading Systems Designed for Safety, Reliability, and Operational Excellence

A typical jet fuel loading system includes multiple components designed to enhance safety and operational efficiency while meeting OSHA jet fuel loading requirements. SafeRack’s solutions are engineered to minimize risks and maximize throughput at fueling terminals.

  • Bottom Loading Arms – Our aviation fuel loading arms are available in top and bottom configurations, featuring API couplings, Viton seals, and carbon steel or aluminum construction for durability.
  • Grounding Systems – Proper grounding is critical for preventing static discharge and ensuring safe operations. SafeRack provides grounding systems for jet fuel loading that offer continuous electrical continuity through swivel joint bridge straps.
  • Safety Shower & Eye Wash Stations – Essential for OSHA jet fuel loading requirements, these stations provide immediate decontamination in case of exposure to kerosene or aviation fuel.
  • Spill Containment Measures – Designed to prevent environmental hazards, SafeRack’s containment systems help mitigate risks associated with jet fuel loading platforms.
  • Loading Arm Support Towers – Provides structural stability for aviation fuel-loading arms, ensuring efficient and safe fueling operations.
  • API Couplers & Swivel Joint Bridge Straps – Enhance flexibility and ease of use, providing secure and reliable connections between fueling equipment and transport vehicles.
  • Parking Latch & Sensor Integration – Improves safety by ensuring proper alignment and secure storage of loading arms when not in use.





Products

MaxRack Elevated Platforms

Powered elevating platform system for accessing railcars, trucks, and ISO containers

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Samplers and Oil Thieves

Crude oil samplers, including oil thieves and sample catchers.

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ErectaStep ProXL

Popular configurations adjusted to the height of your project and pre-engineered to OSHA standards.

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Excel Loading Arm Systems & Components

SafeRack is North America’s largest distributor of Excel loading arm systems & components

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OPW Loading Arms

SafeRack is North America’s largest distributor of OPW Engineered Systems loading arms

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Emco Wheaton loading arms

SafeRack is North America’s largest distributor of Emco Wheaton loading arms

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Samplers and Oil Thieves

Crude oil samplers, including oil thieves and sample catchers.

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Rolling Work Platforms

The MP Series is a highly mobile rolling work platform designed to bring the workspace and stability of a fixed platform to a rolling stair mobile unit.

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Signs and Signals

Signs and Signals

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Drench Showers

Emergency Drench Showers and Safety Eyewash Stations

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Pipe Racks

Prefabricated Pipe Racks Constructed Faster and Easier Than Ever Before

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Tools and Loading Accessories

A comprehensive range of facility and loading terminal equipment, accessories and safety solutions.

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Grounding & Monitoring

Protect personnel, product, and terminals with static grounding (earthing) solutions

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Safety Gates

Industrial safety swing gates, facility guardrails, mezzanine gates and barriers gates.

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Spill Containment

SPCC and EPA compliant solutions. Railcar track pans, truck spill containment, drum and IBC spill pallets, and industrial containment berms.

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Top Loading Arms

Top Loading Arms

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Loading Arms & Couplings

Truck, rail, and marine bulk fluid transfer top/bottom loading arms, couplings, swivel joints, hoses, and breakaways.

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Portable Access Platforms

SafeRack’s MAUI mobile access units provide secure, adjustable stair solutions for safely accessing elevated truck and railcar work areas, even in the most challenging environments.

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MaxRack Elevated Platforms

Powered elevating platform system for accessing railcars and trucks

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Crossover Stairs

Prefabricated industrial crossover stairs to get workers up and over any object.

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Gangways

Truck, Railcar and Marine Gangways, Safety Cages, and Inspection Services

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Stairs & Work Platforms

Fixed and Mobile Access Stairs, Work Platforms, Crossover Stairs, Rolling Stairs & Mobile Platforms, Roof Stairs and Access, Ship Ladder

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FAQ

How do SafeRack’s gangways improve safety during energy product loading and unloading?

SafeRack’s self-adjusting gangways provide safe, OSHA-compliant access to tank trucks, railcars, and barges transporting crude oil, natural gas liquids, and refined fuels. Equipped with four-rail safety cages and available in powered options, our gangways minimize fall risks and ensure safe, efficient loading and unloading in high-volume energy operations.

Can SafeRack’s loading arms handle corrosive and flammable materials?

Yes. SafeRack’s carbon steel loading arms are built to safely transfer a wide range of energy products, including crude oil, LNG, and petrochemicals. With PTFE-sealed swivel joints for chemical resistance and vapor recovery systems for EPA compliance, these arms are designed to withstand harsh environments while maintaining safety and efficiency.

How does SafeRack help prevent spills and environmental hazards at energy facilities?

SafeRack provides a range of spill containment solutions, including pans, berms, and wheel chocks, to capture leaks during the transfer of oil, gas, and petrochemicals. These systems help energy facilities stay compliant with EPA regulations while protecting workers and the environment from hazardous spills.

Why is grounding important in energy loading operations, and how does SafeRack help?

Grounding is critical in energy operations to prevent static discharge, which can ignite flammable vapors during the transfer of crude oil, LNG, and refined fuels. SafeRack’s grounding and bonding systems ensure a secure ground connection before product flow begins, reducing fire and explosion risks and maintaining compliance with OSHA and NFPA standards.

Can SafeRack customize safety platforms and access systems for energy facilities?

Absolutely. SafeRack offers customizable access solutions, including gangways, platforms, stairs, and fall protection systems, specifically designed for the complex needs of energy facilities. Our modular systems are built to withstand harsh environments while improving worker safety and operational efficiency.

Projects

What Customers Are Saying

★★★★★

Excellent customer service. Mark Gardner was very good to work with and listened closely to my needs for modifying the platforms to better suit our needs. The personal attention to details and requests were very appreciated.

By Kevin C. from Texas Gas Transmission, LLC

★★★★★

Pat did a great job explaining the product and working with me. The product is safe, well-built and reasonably priced. This is a quality product that keeps workers safe, meeting all safety requirements. I would recommend this product.

By Carrie J. from SYNAGRO

★★★★

Fantastic product with superb workmanship. We would absolutely recommend SafeRack. Great company to work with, and very adaptable. We like both the ease of use of the gangways and Scott Hite's experience and assistance in our project. We are building a state of the art railcar loading facility in some pretty harsh conditions. Mistakes and errors can really slow or stop our progress. SafeRack took away that concern by providing us with a quality product, that we didn't need to worry about following the manufacturing path. Delivered when and what they promised. We see a long relationship with SafeRack. They have helped us through some difficult design decisions and took the load on themselves. This freed us up to deal with other non-related design aspects. We had some shipping damage issues, that we worked through with SafeRack. Both companies have taken steps to keep this from happening in the future. Fantastic product with superb workmanship.

By Resin M. from Strobel Starostka Construction

★★★★★

Cost effective, great appearance, easy to assemble. 1. Cost effective for large area need where design would require structures needed vs. contractor building on site 2. Appearance and design is already safety-oriented to meet code 3. Structure is made to accommodate ease of assembly and access without fatal redesign cost, with prompt delivery and no issues.

By Josh L. from Sealed Air Corp – CRYOVAC DIV

★★★★★

Track Pans Your team was very helpful in assisting us with the product that we were inquiring about. The order process was easy and efficient.

By Bill W. from C & S Rail Services

★★★★★

We needed a sectionalized catwalk installed to cross machinery The custom catwalk crossover platform shipped within a few days and the sales rep assisted quickly and adequately.

By Lisa Y. from CaptiveAire Systems