Tank Farm Crossovers

This ErectaStep installation in Jal, New Mexico, provided a practical access solution for a newly constructed fuel tank farm in the Permian Basin. The project included multiple elevated access points, with tank farm crossovers designed to help workers safely move over horizontal piping throughout the facility. As part of the larger tank farm project, the installation included metal stair crossovers and access platforms for areas requiring dependable industrial access. The modular ErectaStep system allowed the components to be assembled and bolted together on-site, providing a durable solution without requiring custom tools or equipment.

What Are Tank Farm Crossovers?

Tank farm crossovers are elevated walkway and stair systems designed to provide safe pedestrian access across piping, equipment, and other obstacles within tank farm facilities. They eliminate the need for workers to step over or navigate around horizontal pipe runs. In this Jal installation, the tank farm crossovers incorporated an 8-step metal stair configuration to create a controlled route over piping while supporting safe movement around the fuel storage area.

Importance of Tank Farm Crossovers

Fuel tank farms contain extensive piping, valves, tanks, and other equipment that can create challenging access conditions. Properly designed tank farm crossovers help separate pedestrian travel from these obstacles and provide workers with a more secure route between operating areas. For this Permian Basin project, the tank farm crossovers were part of a broader access strategy designed around the needs of a newly constructed facility. Providing OSHA-compliant access was especially important for routine movement and maintenance activities around the tank farm.

How It Works

The ErectaStep crossover uses prefabricated stair and platform components that are assembled at the installation site. Workers approach the crossover, climb the stairs, pass safely over the horizontal piping, and descend on the opposite side. The modular design makes tank farm crossovers adaptable to different industrial layouts. Components can be connected and positioned according to the required access route, helping create practical access around existing equipment and piping.

Key Features

• 8-step stair configuration for elevated pipe access
• Durable aluminum construction for industrial applications
• Modular components that bolt together on-site
• Powder-coated handrails for added worker protection
• Laser-cut components manufactured for consistent quality
• Pre-engineered design for efficient installation
• OSHA-compliant access for industrial work environments
• No custom tools or specialized equipment required for assembly

Applications

Tank farm crossovers can be used in facilities where piping, tanks, valves, and other equipment interrupt normal pedestrian routes. Common applications include:

• Fuel and petroleum tank farms
• Oil and gas facilities
• Petrochemical plants
• Refineries
• Industrial processing facilities
• Pipeline and valve access areas
• Equipment maintenance zones

Jal, New Mexico Tank Farm Project

The Jal, New Mexico installation was completed for a newly constructed tank farm in the Permian Basin. The project required several access solutions throughout the facility, including metal stair crossovers and platforms for navigating around piping and equipment. The 8-step crossover provided a dedicated route across horizontal piping while integrating with the facility’s broader access requirements. The use of ErectaStep’s modular system helped deliver tank farm crossovers that were durable, practical, and suited to the demanding conditions of an oil and gas environment.

Why Choose ErectaStep for Tank Farm Crossovers?

ErectaStep brings more than 20 years of experience in the design and manufacturing of prefabricated metal stairs and work platforms. Its systems are engineered for industrial applications and use lightweight, durable aluminum components that can be assembled on-site. For projects requiring tank farm crossovers, the modular approach can simplify installation while providing a dependable access structure. The combination of pre-engineered components, durable construction, and industrial-focused design makes ErectaStep suitable for facilities ranging from petrochemical operations to manufacturing environments.

What are tank farm crossovers used for?

Tank farm crossovers provide workers with a safe route over horizontal piping, equipment, and other obstacles commonly found in fuel storage and processing facilities.

What was the purpose of the Jal, New Mexico installation?

The installation provided safe access across horizontal piping at a newly constructed fuel tank farm in the Permian Basin. It was part of a larger project that included additional access platforms and metal stair crossovers.

How many steps did this crossover have?

The featured installation used an 8-step metal stair configuration to provide elevated access over the piping.

What material are ErectaStep stairs made from?

ErectaStep systems are manufactured from lightweight, durable aluminum designed for demanding industrial environments.

Can ErectaStep crossovers be assembled on-site?

Yes. ErectaStep uses modular, prefabricated components that can be bolted together on-site without requiring custom tools or specialized equipment.