AeroStep Cantilever Stairs G Series Boeing SC Plant

AeroStep Cantilever Stairs G-Series for Aerospace Facilities

Aircraft hangars, assembly facilities, and all aerospace operations require consistent, safe access to elevated heights. SafeRack’s AeroStep Cantilever Stairs G-Series deliver precision access for aircraft assembly and maintenance. The South Carolina Boeing plant is just one of the many workspaces that utilize our equipment to ensure technicians reach fuselages, wings, and tooling with minimal gaps in safety.

What is a Cantilever Stair System?

A cantilever stair system features treads that extend horizontally from a single anchor point, creating the appearance of “floating” steps. In aircraft and aerospace facilities, this design eliminates bulky under-supports, enabling precise positioning over delicate structures such as aircraft fuselages. Unlike traditional ladders, SafeRack’s cantilever stair systems for aircraft assembly and maintenance provide a full work platform, reducing fall risks during extended maintenance.

Common Aircraft Hanger Injuries the AeroStep G-Series Can Prevent

Falls dominate aviation injuries. Technicians face risks on wings, fuselages, and tails, often from uneven surfaces or inadequate access. A report released by Marine Forces Command found that falls represend 19% of Marine Aviation Maintainer injuries, and 17% of Navy Aviation incidents. Across all industries, falls, trips, and slips were the second-leading cause of workplace deaths at 844 fatalities in 2024. Between 2023 and 2024, falls, slips, and trips were the third-highest cause of days away from work (DAFW) injuries, accounting for 479,480 cases. Investing in adequate safety gear like SafeRack’s adjustable height cantilever stair can reduce DAFW incidents, lower costs, and prevent avoidable deaths.

Key Features of SafeRack’s AeroStep G-Series Mobile Stairs

AeroStep’s G-Series Mobile Stairs utilize interlocking elements to provide safe access where you need it, regardless of the aircraft’s dimensions. Key features of our equipment include:

• Adjustable Height: The Aerostep G-Series uses gas springs to provide easy height adjustment for your current access requirements.
• Tight Gap Tolerances: The Cantilever reach minimizes gaps in coverage around fuselages and wings, lowering risk to workers.
• Mobile with Stability: Soft 360° swiveling casters and lockdown wheels work together to create a mobile, secure platform.
• Safe Work Space: The AeroSpace G Series utilizes a six-square-foot platform at the top, large enough for both workers, tools, and other gear.
• Code-Compliant Design: SafeRack products are built to meet or exceed OSHA, FAA, ANSI, and other aerospace safety requirements.
• Durable Materials: The protective powder-coated finish adds durability to the aluminum and steel components, promoting years of heavy use in harsh conditions.
• Custom Configurations: Our cantilever stair systems can be customized to your needs. For example, the South Carolina Boeing plant uses an extended platform for its daily operations.

SafeRack: Your Aerospace Safety Partner

SafeRack does more than simply ship parts. Our team can partner with you for every stage of improving your facility, from our complimentary on-site walkthroughs to final safety checks and ongoing maintenance. Contact SafeRack today for a custom AeroStep quote and to speak with one of our safety experts on how we can enhance safety and efficiency in your aerospace facility.