Truck Load-Out Station for Spent Mash

A truck load-out station for spent mash is a critical part of distillery operations, ensuring the safe and compliant transfer of spent mash-a byproduct of bourbon production-into trucks for removal or repurposing. At SafeRack, we design and install load out stations that protect workers, streamline operations, and help distilleries maintain safety standards from grain silo to spent mash removal.

What Is a Spent Mash Truck Load-Out Station?

A spent mash truck load-out station is a dedicated facility designed to transfer the hot, viscous byproduct of distillation into waiting trucks. The spent mash is often recycled as livestock feed or processed for waste management. The right load out station allows operators to access truck tops securely and manage heavy, hot materials with confidence.

Key Features of SafeRack’s Spent Mash Load Out Stations

• Access Platform and Gangway
  • Elevated Access: SafeRack’s custom access platforms provide stable, elevated access to the tops of tankers or dump trucks, essential for top-loading spent mash.
  • SafeRack Gangway: Our gangways (including GX, SAS, and FRT models) are engineered for durability and operator safety, featuring anti-slip surfaces and robust construction for continuous use.
  • Safety Cages: Integrated OSHA-compliant safety cages fully enclose the work area, minimizing fall risk and ensuring compliance with safety regulations.
• Spent Mash Transfer Equipment
  • Loading Arm Integration: We install OPW loading arms designed for the high viscosity and temperature of spent mash, ensuring smooth, controlled transfer.
  • Pump and Valve Systems: Depending on your needs, systems can be gravity-fed or use pneumatic/electric pumps for efficient mash movement.
• Overhead Canopy
  • Weather Protection: An overhead canopy shields operators from rain, sun, and other elements, helping maintain safety and comfort during loading operations.
• Fall Protection and Compliance
  
  • Guardrails and Anti-Slip Surfaces: All platforms and gangways are equipped with guardrails and anti-slip surfaces to reduce the risk of slips and falls.
  • Grounding and Bonding: Where needed, grounding and bonding equipment is included to prevent static discharge during transfer, further enhancing safety.

Why SafeRack for Distilleries Load Out Stations

Even premier bourbon distillers in Kentucky trust SafeRack’s load out stations to keep their teams safe and productive. Our systems are engineered for reliability in demanding environments, with features that support compliance, reduce turnaround times, and boost operational efficiency.

• Customizable Solutions: Every facility is unique. SafeRack offers a wide range of platform sizes, gangway types, and safety cage configurations to fit your specific needs.


• Quick Installation: Modular designs and pre-engineered components allow for fast installation with minimal downtime.


• Expert Support: SafeRack provides free on-site assessments, professional installation, and ongoing maintenance to ensure your load out station continues to perform safely and efficiently.

SafeRack Services: Turnkey Support for Your Load Out Station

From initial design to installation and maintenance, SafeRack offers comprehensive services tailored to your facility’s requirements. Our experienced team manages every aspect of your load out station project, ensuring seamless integration with your existing processes and compliance with all relevant safety standards.

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This SafeRack truck load-out station for spent mash delivers the safety, efficiency, and compliance bourbon distilleries demand. With access platforms, industry-leading gangways, integrated loading arms, and full fall protection, SafeRack helps distilleries protect their people and their product-every step of the way.
Ready to upgrade your spent mash load out station? Contact SafeRack for a custom solution built around your operation’s needs.