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Railcar Track Pans

Railcar Track Pans and Spill Containment

SafeRack’s complete range of railroad track pans and spill containment systems are SPCC and EPA compliant and safely captures hazardous spills from rail cars. Our Polyethylene and Metal railcar track pans are used globally to protect from accidental spills at railcar wash facilities, railroad tank car loading areas, and locomotive fueling and maintenance stations.

  • Modular, composite system
    Can be built and designed to almost any length depending on spill containment requirements.
  • Easy installation
    Minimal site preparation (no excavation) required.
  • High strength materials
    Non-porous and corrosion-resistant
  • Low profile
    Many solutions are just 4 7/8″ / 127mm high
  • Low profile
    Many solutions are just 4 7/8″ / 127mm high
  • Pandrol compatible
  • Gasket sealing system
    Prevents spills from leaking between Track Pans and rails.
  • Expandable
    Pans may be used independently or connected to other pans via an optional drainage manifold.
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Railcar Track Pans
SafeRack Catalog
SafeRack Catalog
SafeRack’s 2025 Products and Services

Composite Track Pan

20-foot Railcar spill containment pans

Ultra-Track Pan Composite Model


SafeRack’s Ultra-Track Pans provide efficient railcar spill containment for industrial rail sidings and locomotive maintenance facilities. These 20-foot-long composite pans interconnect to handle spills ranging from minor leaks to large tanker discharges.

  • Fast, Easy Installation
    Requires minimal site preparation with no excavation.
  • Durable, Corrosion-Resistant Material
    Built from high-strength, non-porous fiberglass for long-lasting performance.
  • Low-Profile Design
    20’ length with a height of just 4-7/8”.
  • Railside Gasket Sealing System
    Prevents spills from leaking between the pans and rails.
  • Pandrol Compatibility
    Works seamlessly with Pandrol rail fastening systems.
  • Optional Flow-Through Technology
    Increases containment capacity while simplifying cleanup.
  • Drainage Manifold Option
    Directs liquid to oil/water separators or holding ponds; includes a clean-out port for sludge removal.
  • Optional Polyethylene Grating
    Enhances worker safety by providing a stable walking surface.
SafeRack UltraTech 20Ft Composite Track Pan Sheet
SafeRack UltraTech 20Ft Composite Track Pan Sheet
Plastic Pellets and Resin Containment Options

Ultra-Pellet Pan for capturing plastic pellets (nurdles) and resin from railroad tankers

  • Optional polyethylene (LLDPE) grating package available for safer foot traffic.
  • Rail side gasket sealing system prevents pellets from leaking between pans and rails.

Polyethylene Railcar Track Pans


SafeRack’s Ultra-Track Pans provide effective spill containment for industrial rail sidings and locomotive maintenance facilities. The modular system captures everything from minor drips during maintenance to large-scale spills caused by equipment failure or overflows.

  • Versatile Spill Control Collects small leaks or directs large spills to containment systems.
  • Long-Lasting Durability
    Built to perform for 20-30 years in harsh industrial conditions.
  • Modular Design
    53.5” center and side pans allow for custom configurations to any length.
  • All-Polyethylene Construction
    Resistant to chemicals, extreme temperatures (-40°F to +140°F), and corrosion.
  • Sealed System
    Polyethylene gaskets prevent leaks between the pans and rails.
  • Integrated Piping
    Molded pipe fitting locators enable below-grade drainage to oil/water separators or holding ponds.
  • Low Maintenance
    Unlike steel pans, Ultra-Track Pans won’t rust or corrode and include UV protection for extended life.
  • Easy Installation
    Lightweight design allows for fast setup without heavy equipment or extensive labor.

Metal Railcar Track Pans

Durable, Low-Maintenance Secondary Containment

Steel track pans provide rugged, long-lasting containment for railcars and tankers carrying hazardous liquids or fuel. Available in hot-dip galvanized steel or stainless steel, these pans secure tightly to the rail and offer superior structural durability for heavy-duty applications.

  • Corrosion-Resistant
    Hot-dip galvanized to prevent rust; stainless steel options available.
  • Highly Durable & Rigid
    Withstands H-20 drive-over loads for heavy equipment applications.
  • Chemical Resistance
    Fiberglass-coated options enhance resistance to harsh chemicals.
  • Enhanced Safety
    Optional grating keeps operators above potential spills.

Railcar Track Pans

Precast Concrete Railroad Spill Containment

Permanent precast concrete railroad drip track for drips and spills or spill containment pits for high volume spills. Designed to meet AREMA standards and Cooper E-80

  • Precast concrete solutions for either low or high volume spills
  • Durable and permanent
  • High volume spill containment 5’X20′ railroad sections
  • Drip spill containment 5’X11′ railroad sections
  • 4 hook lift anchors embedded in each piece
Portable Railcar Spill Containment

Portable Containment Units

Capture railcar leaks and spills as they happen with a portable solution. 

  • Lightweight & Portable – Easily placed under leaking railcars.
  • Dual-Sump Design – Captures spills on both sides of the rail.
  • Secure Sidewalls – Closed-cell polyethylene foam for stability.
  • Durable Construction – 40 mil PVC resists chemicals & harsh conditions.
  • Quick Drainage – Two stainless steel Camlock fittings for leak-free disposal.

Ultra-Tanker Berm

Capture leaks, drips, and spills from tanker railcars.

  • Lightweight & Portable – Easily placed under leaking railcars.
  • 2 Pre-installed Camlock fittings – Drainage to larger containment/retention vessels.
  • Secure Sidewalls – Closed-cell polyethylene foam for stability.
  • Durable Construction – 40 mil PVC resists chemicals & harsh conditions.Available in 5’ x 10’, 10’ x 10’ and custom sizes.
ultra-tanker berm
Available in 5’ x 10’, 10’ x 10’. Custom sizes are also available.

Resources & Specifications

Resources
UltraTech Ultra-Track Pans Composite Model Sheet
SafeRack UltraTech 20Ft Composite Track Pan Sheet
UltraTech Ultra-Track Pans Sheet
Specs & Manuals
1 2 3 10
CE-MAXRack Manual
End Trucks Top Running & Underhung Series3 Manual
G4 FRT Gangway Specification Sheet
G4 SAS Gangway Specification Sheet
Frequently Asked Questions
What are SafeRack’s railcar track pans made from?

SafeRack offers polyethylene and metal track pans, constructed from non-porous, corrosion-resistant materials suitable for railcar loading, fueling, and maintenance applications.

Are these systems compliant with federal regulations?

Yes. All SafeRack track pans are designed to meet SPCC (40 CFR 112) and EPA compliance standards, helping protect your facility and the environment from hazardous railcar spills.

Can the track pans be customized for different site layouts?

Absolutely. The modular design allows systems to be tailored to nearly any track length or configuration, and pans can be expanded or connected using optional drainage manifolds.

Is excavation required to install the track pans?

No. Installation requires minimal site prep and no excavation, making it a quick and efficient containment solution—ideal for permanent and temporary rail access points.

Customer Reviews

★★★★★

My experience with SafeRack was nothing short of excellent. Due to the fact that I needed much help with this order I can tell you my saleswoman was very knowledgeable and helped me greatly. The flags and holders arrived very quickly and where just what I needed. My experience was nothing short of excellent.

By James W. from M & M Industries

★★★★★

Always a positive experience. Price is good. Outstanding delivery time. If it wasn't in stock for immediate delivery, I would have gone to another supplier. SafeRack had the item ready to go. My salesman John Nance is very efficient and responds almost immediately. This product improves safety for my staff, cutting down their time moving around the yard. This product is weather protected, with no maintenance, plus saves cost on designing, engineering and building in-house. Always a positive experience. Price is good.

By Jerry C. from Yellowline Asphalt Products Ltd

★★★★★

My salesperson was AMAZING I have nothing but good things to say about the service. It was outstanding. The sales rep responded to my inquiry immediately and answered every question I had it right away. I'm very pleased and impressed with the quality of customer service at SafeRack.

By Brian T. from Hawkins Chemical Inc.

★★★★★

Expert help in the ordering process! Excellent customer service to expedite my order. Thanks!!!

By Donald M. from CW Bearing