Safe Transport of Nuclear Waste: How America Moves Spent Fuel Safely - SafeRack
Home » Projects, News & Insights » Posts » Moving America’s Nuclear Waste: 17 Million Miles Without a Major Accident
Kenny Rogers Avatar
HAVE A QUESTION?
Talk to a Safety Expert Now

Moving America’s Nuclear Waste: 17 Million Miles Without a Major Accident

Nuclear waste transportation by truck represents a critical component of America’s nuclear energy infrastructure. It involves stringent safety protocols and specialized equipment to protect workers and the public.

truck carrying three casks containing transuranic waste
A truck carrying three casks containing transuranic waste is shown en route to the U.S. Department of Energy Office of Environmental Management’s Waste Isolation Pilot Plant in New Mexico. Source: energy.gov

Truck Transportation Safety Framework

The transportation of nuclear waste operates under a comprehensive regulatory structure overseen by the Nuclear Regulatory Commission (NRC) and the Department of Transportation (DOT). Truck packages for spent nuclear fuel weigh approximately 25 tons when loaded with 1 to 2 tons of spent fuel, featuring steel walls and shielding materials 5 to 15 inches thick.

These transportation containers undergo rigorous testing to survive hypothetical accident conditions, including a 30-foot drop onto an essentially unyielding surface, puncture tests with a 6-inch pin, full engulfing fire tests, and water immersion to 50 feet. The packages must maintain their containment, radiation shielding, and criticality safety after completing all tests in sequence.

Nuclear Transportation Casks (or Flasks)

Spent nuclear fuel must be moved from power plants to interim storage, then to reprocessing facilities, and eventually to a final repository. The robust containers used for this purpose are called casks (also referred to as flasks).

Casks are engineered to contain highly radioactive materials with multiple layers of thick steel, special shielding, and shock absorbers. They undergo rigorous tests simulating severe impacts, fires, and water immersion to ensure public and environmental safety under both normal and accident conditions.

It’s not only spent fuel that requires careful transport. Fresh nuclear fuel, which has very little radioactivity, can be shipped more simply, while materials like yellowcake travel in standard barrels. However, uranium hexafluoride, though only mildly radioactive, is toxic and must be transported in specialized flasks.

These containers—casks or flasks—are at the heart of safe nuclear material transport, providing physical containment and shielding while meeting strict international regulations.

What is a cask?

WIPP’s Transportation Success Story

The Waste Isolation Pilot Plant (WIPP) in New Mexico provides a compelling example of nuclear waste transportation safety. WIPP has achieved over 17 million safe miles of nuclear waste transportation since beginning operations in 1999. This milestone represents the equivalent of 35 round trips to the moon without a serious accident or injury.

WIPP receives transuranic waste from 22 Department of Energy sites across the country, with over 14,170 shipments completed successfully. The facility uses CAST Specialty Transportation as the contractor, with drivers receiving approximately 200 hours of specialized training before transporting their first waste shipment.

“The safety of our nuclear waste shipments is paramount. WIPP’s 17 million safe miles is extremely impressive and highlights the dedication of the men and women who transport these shipments on our nation’s roadways.”

Transportation Technology and Innovation

Recent developments include the Atlas railcar system, a 12-axle railcar designed by the Department of Energy specifically for transporting used nuclear fuel weighing up to 480,000 pounds. While this focuses on rail transport, it demonstrates the ongoing innovation in nuclear waste transportation technology that complements truck-based systems.

The transportation industry handles approximately three million radioactive materials packages annually in the United States through various modes including highway, rail, air, and water. This extensive experience provides a robust foundation for safe nuclear waste transportation practices.

Safety Equipment and Loading Infrastructure

For facilities handling nuclear materials, proper loading and access equipment is essential for worker safety. SafeRack provides comprehensive solutions for industrial bulk truck loading operations, including gangways, safety cages, and loading platforms designed to ensure OSHA compliance and worker protection during material handling operations. These systems integrate seamlessly with existing infrastructure to enhance safety during loading and unloading procedures while maintaining operational efficiency.

The company’s on-site safety assessments help identify risks and ensure compliance with safety regulations, particularly important in facilities handling hazardous materials where proper access equipment can prevent accidents and improve workflow efficiency.

Risk Assessment and Emergency Response

Advanced risk assessments show that the probability of an accident resulting in radioactive material release is approximately one in a billion. The NRC’s comprehensive risk studies, including NUREG-2125, demonstrate that current regulations provide adequate protection of public health and safety during nuclear waste transportation.

Transportation routes require pre-approval by the NRC, including arrangements with local law enforcement and pre-arranged safe havens every 50 miles. Armed escorts accompany shipments through high-density population areas, and movement control centers monitor shipments 24/7.

Nuclear waste transportation by truck represents one of the most heavily regulated and safely executed transportation activities in the United States, with decades of operational experience demonstrating the effectiveness of current safety protocols and equipment standards.

Kenny Rogers Avatar