Railcar Spill Containment Installation

Categories:  Railcar Track Pans    Polystar    Railcar   

Railcar Spill Containment Installation
By Kenny Rogers Mar 05, 2025 Estimated 3 minute read

3-Spot Railcar Loading Platform Installation in Progress with Spill Containment Track Pans.

SafeRack is currently installing a three-spot railcar loading terminal, integrating three SafeRack gangways, two rail safety cages for railcar crash boxes, and spill containment track pans. This project enhances worker safety, operational efficiency, and environmental compliance at the facility.



While the installation is ongoing, the site will soon feature a complete loading system designed to meet OSHA and EPA standards, ensuring safe railcar access and effective spill management.



Project Overview





  • Facility Type: Railcar Loading Terminal

  • Number of Loading Spots: 3

  • Installed Equipment:

    • 3 SafeRack Gangways – Providing secure, stable access to railcars

    • 2 Rail Safety Cages – Specifically designed for railcar crash boxes, ensuring full fall protection

    • Spill Containment Track Pans – Preventing leaks from fuel, chemicals, or other hazardous materials



  • Key Benefits:

    • Enhanced Worker Safety – OSHA-compliant gangways and safety cages reduce fall risks

    • Spill Prevention & Environmental Protection – Track pans meet EPA Spill Prevention, Control, and Countermeasure (SPCC) regulations

    • Improved Loading Efficiency – Streamlined access and containment solutions for faster, safer railcar operations

    • Durability & Reliability – Built to withstand heavy industrial use






SafeRack Gangways: Secure & Efficient Railcar Access



The facility will feature three SafeRack gangways, designed to provide safe and reliable access for railcar loading and unloading. These gangways offer:



  • Self-Leveling & Adjustable Fit – Accommodates different railcar heights

  • Slip-Resistant Walk Surface – Reduces fall risks in all weather conditions

  • Durable, Heavy-Duty Materials – Engineered for long-term reliability




SafeRack gangways are a proven industry standard, offering smooth operation, easy deployment, and minimal maintenance for rail loading terminals.



Rail Safety Cages: Fall Protection for Railcar Crash Boxes



This installation includes two rail safety cages, specifically designed to protect workers accessing railcars with crash boxes. These cages provide:



  • Full Perimeter Fall Protection – Encloses the work area for maximum safety

  • Custom Fit for Railcar Crash Boxes – Ensures complete coverage and protection

  • Heavy-Duty Construction – Built to endure demanding rail operations




Rail safety cages minimize fall hazards, ensuring compliance with safety regulations while keeping workers secure.



Spill Containment Track Pans: EPA-Compliant Protection



To prevent environmental contamination, the facility is also installing spill containment track pans beneath each loading spot. These modular containment systems:



  • Capture Leaks & Spills – Prevents hazardous materials from reaching the ground

  • Meet EPA SPCC Regulations – Designed for compliance with federal environmental safety standards

  • Feature High-Strength, Corrosion-Resistant Materials – Engineered for long-term durability

  • Include Integrated Drainage & Collection Systems – Allows for easy fluid management and removal




These track pans ensure that railcar loading operations remain environmentally responsible and prevent costly cleanup efforts.



Why SafeRack?


SafeRack provides turnkey railcar loading solutions, ensuring safe, compliant, and efficient operations. Our custom-engineered gangways, safety cages, and spill containment systems are designed for long-term reliability and performance.



  • OSHA & EPA Compliance – Equipment meets or exceeds safety and environmental regulations

  • Tailored Solutions – Custom-fit gangways, cages, and track pans for specific facility needs

  • Fast & Efficient Installation – Engineered for minimal downtime and easy deployment

  • Durability & Longevity – Corrosion-resistant materials withstand industrial rail operations



SafeRack: Your Trusted Rail Safety & Spill Containment Partner


SafeRack specializes in comprehensive railcar loading solutions, ensuring safe access, fall protection, and spill prevention for industrial facilities. Whether upgrading an existing terminal or building a new railcar loading system, SafeRack’s expert engineering and customer service teams deliver customized solutions that enhance safety and efficiency.


Stair & Work Platforms
Rolling Stairs & Platforms
Loading Racks & Skids
Gangways
Loading Arms & Couplings
Fall Protection
Grounding & Monitoring
Truck Spill Containment
railcar trackpan
Railcar Track Pans
Terminal speciality
Loading Accessories