ErectaStep Platform Delivers Rapid Solution for Pigging Operations
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Pig Launching and Receiving Platform Installation – 3-Days from Quote to Completion
A recent project with Northern Platforms Ltd., SafeRack’s Canadian distributor, illustrates the speed of ErectaStep’s modular industrial access platforms for pipeline pigging operations.
Project Timeline: 3-Days from Quote to Completion
The rapid timeline for this pigging platform installation is an example of ErectaStep’s patented design:
- Tuesday: Technical specifications reviewed and quote delivered with detailed drawings
- Wednesday: In-stock metal stair components shipped from inventory to customer site
- Thursday: Platform fully assembled and operational for pigging operations
This 72-hour turnaround from quote to operational status is an example of how ErectaStep’s modular, bolt-together design eliminates the delays associated with custom fabrication while maintaining full OSHA compliance.
Understanding Pigging Operations
Pipeline pigging is a critical maintenance process essential for the safe and efficient operation of industrial pipelines. The pig launcher, an oversized section that reduces to normal pipeline diameter, allows operators to insert specialized devices into pressurized systems for various maintenance tasks.
Key applications for pigging platforms include:
- Pipeline Cleaning: Removing accumulated wax, debris, and contaminants that reduce flow efficiency
- Inspection Operations: Deploying intelligent pigs equipped with sensors to detect corrosion, cracks, and wall thickness variations
- Product Separation: Managing transitions between different products in multi-product pipeline systems
- Liquid Removal: Clearing liquid slugs from gas pipelines to maintain optimal flow
- Preventive Maintenance: Regular operations to prevent blockages and maintain pipeline integrity
Platform Design for Pigging Applications
ErectaStep platforms configured for pigging operations incorporate specific design features that address the unique requirements of pipeline maintenance:
The modular platform system utilizes five standardized components that bolt together without welding, creating customizable configurations that accommodate varying launcher and receiver heights. Constructed from lightweight yet durable aluminum, these platforms withstand harsh industrial environments.
Safety features integrated into pigging platforms include OSHA-compliant handrails, aggressive slip-resistant surfaces, and proper clearances around equipment access points. The platforms can be configured with multiple access levels to accommodate both pig launchers and receivers, with dimensions customized to specific pipeline configurations.
Operational Benefits
The rapid deployment of ErectaStep platforms for pigging operations delivers measurable benefits to facility operations:
Minimized Downtime: The three-day implementation eliminates weeks of custom fabrication time, allowing facilities to maintain production schedules while upgrading safety infrastructure.
Safety Compliance: All platform configurations meet or exceed OSHA standards for industrial access, ensuring worker safety during routine pigging operations and emergency maintenance.
Operational Flexibility: The modular design allows platforms to be reconfigured as pipeline systems evolve, protecting long-term investment while adapting to changing operational needs.
Cost Efficiency: Stock components ship immediately from inventory, reducing project costs compared to custom-engineered solutions while maintaining quality and compliance standards.
Integration with SafeRack Solutions
While ErectaStep platforms provide the primary access solution for pigging operations, they integrate seamlessly with SafeRack’s product portfolio. This includes loading arms for product transfer, spill containment systems for environmental protection, and grounding systems for static control during maintenance operations.
SafeRack’s network of Regional Area Managers provides on-site safety assessments to ensure pigging platforms integrate properly with existing infrastructure while optimizing workflow. This approach ensures facilities receive solutions tailored to their specific operational requirements rather than generic off-the-shelf products.
Project Success Factors
The success of this rapid deployment project with Northern Platforms Ltd. highlights several key advantages of the ErectaStep system for pigging applications:
The partnership with experienced distributors like Northern Platforms Ltd. ensures local expertise and support throughout the implementation process. Pre-engineered components eliminate design delays while maintaining flexibility for site-specific requirements.
Comprehensive technical documentation and straightforward assembly instructions enable efficient installation by facility maintenance teams or local contractors. The proven track record in pipeline operations ensures reliability in maintenance applications.
This case study demonstrates that facilities requiring pig launcher and receiver platforms don’t need to accept lengthy fabrication schedules or compromise on safety compliance. ErectaStep’s Industrial stair systems deliver immediate solutions that enhance operational efficiency while protecting worker safety during essential pipeline maintenance operations.