Worker accessing hatch on pneumatic hopper trailer

Worker accessing hatch on pneumatic hopper trailer
By Kenny Rogers May 09, 2025 Estimated 3 minute read

In this photo, a SafeRack gangway connects a fixed work platform to the hatch of a pneumatic hopper trailer. The worker, equipped with appropriate PPE, is verifying the trailer’s readiness for bulk loading. This setup highlights SafeRack’s turnkey approach to fall prevention, slip-resistant walk surfaces, and self-adjusting gangways engineered for elevated work environments.

Engineered, Site-Specific Access Systems

Designing safe access for pneumatic hoppers, railcars, or tanker trucks requires more than an off-the-shelf solution. SafeRack customizes gangways and safety cages to each facility’s needs, performing on-site safety assessments to determine platform height, safety cage fit, and slip resistance. Every gangway and safety cage is measured and configured to minimize gaps—reducing fall risk and keeping operators securely enclosed during loading, unloading, and inspections.

SafeRack’s #1-selling gangway series is engineered to address fall hazards and comply with or exceed OSHA guidelines. Facilities benefit from improved safety, reduced liability, and streamlined procedures. Operators can open, inspect, and vent hatches efficiently, with less risk of injury or compliance violations.

The Proprietary Configurator Tool enables same-day 3D renderings and budgetary quotes, accelerating the project approval process. Facility managers can quickly review system layouts and make informed decisions, eliminating delays caused by lengthy engineering processes. This results in faster installation, optimized safety, and minimized downtime.

Compliance and Regulatory Adherence

Industrial bulk loading environments must meet rigorous regulatory standards. SafeRack’s team—comprising regional safety experts—works directly with facility, safety, and maintenance managers to coordinate safety equipment that aligns with OSHA, MSHA, ANSI, and site-specific codes.

By conducting detailed on-site evaluations, SafeRack identifies compliance gaps and ensures that gangways, cages, and loading systems function in harmony. The right equipment reduces operational risk and keeps your facility audit-ready, meeting both current and future safety needs.

Optimizing Bulk Loading Workflows

Bulk loading operations demand equipment that improves flow, minimizes risk, and stands up to tough industrial conditions. SafeRack’s gangways deliver stable, slip-resistant access and maintain full handrail protection throughout the operator’s range of motion. Adjustable features—such as telescoping handrails and articulating stairs—accommodate various trailer heights and configurations, keeping processes efficient and safe.

SafeRack gangways and platforms are fabricated from corrosion-resistant materials for lasting durability. Maintenance is simplified, downtime is reduced, and operational throughput increases. This reliability supports safer, more productive cycles and reduces costs associated with disruptions or injuries.

Full-Service Project Support

SafeRack is more than an equipment supplier—they partner from initial consultation and system evaluation through installation and preventive maintenance. Their regional safety experts work with your operations, safety, and engineering teams to ensure the equipment fits site needs and functions from day one.

Post-installation, SafeRack tracks system performance and provides timely maintenance recommendations, helping prevent equipment failure and supporting consistent safety standards.

SafeRack Services at a Glance

ServiceBenefit
On-Site Safety EvaluationsIdentify hazards, ensure OSHA compliance, tailor systems to workflows
Proprietary Configurator ToolDeliver 3D layouts and quotes same-day
Project ConsultationEngineer solutions for unique facility requirements
Maintenance & TrackingExtend system lifespan and reduce unplanned downtime

SafeRack delivers a comprehensive portfolio—tailored site solutions, expert consulting, and proven equipment reliability. By working directly with your team, SafeRack supports both immediate and long-term safety and operational objectives.

Next Steps

Request a site assessment, system quote, or project consultation. SafeRack’s experts help you solve access and safety challenges with proven, OSHA-compliant solutions—keeping your people protected and your operation efficient.