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Energy

Enhancing Safety, Efficiency & Compliance in Loading Terminal Operations

The energy industry requires durable, reliable safety and access solutions for petroleum, natural gas, and renewable energy operations. With miles of platforms and thousands of gangways installed, SafeRack is the trusted provider of energy industry loading solutions for upstream, midstream, and downstream loading terminal applications. Our expertise ensures higher productivity, on-time delivery, and on-site support to keep operations running smoothly while meeting industry regulations.

  • Safe Loading & Unloading – Engineered platforms, gangways, and safety cages provide secure access for trucks, railcars, and storage tanks at oil and gas loading platforms and energy sector access solutions sites.
  • Petroleum & Natural Gas Safety – Solutions designed for the unique hazards of upstream, midstream, and downstream energy industry operations, ensuring worker protection and regulatory compliance.
  • Regulatory Compliance – Equipment meets OSHA, EPA, and industry-specific safety standards for hazardous environments, supporting compliance at loading terminals and other high-risk facilities.
  • Improved Efficiency & Workflow – Industrial safety equipment for energy applications optimizes loading and unloading processes, reducing downtime and increasing throughput.
  • Durable, Low-Maintenance Equipment – Corrosion-resistant materials withstand harsh weather and industrial conditions for long-term reliability in oil and gas loading platforms and refinery operations.
  • On-Site Support & Expertise – SafeRack’s experienced team provides consultation, installation, and follow-up to ensure maximum productivity across energy sector applications.
Kenny Rogers Avatar
Energy
Energy and Chemical Sheet
Energy and Chemical Sheet


Reliable Safety and Access Solutions for Petroleum, Natural Gas, and Energy Operations

SafeRack’s equipment is widely used across the energy industry, providing safe and efficient loading and unloading for petroleum, natural gas, and upstream/downstream applications. With extensive experience in energy industry loading solutions, we deliver high-performance systems designed to meet the industry’s demanding safety and compliance standards. Our solutions enhance workplace safety, streamline operations, and ensure regulatory compliance in facilities such as loading terminals, refineries, and processing plants.

Our team brings decades of hands-on experience and a strong track record of delivering on-time, cost-effective solutions that improve productivity while protecting workers. With miles of platforms and thousands of gangways installed worldwide, SafeRack remains a trusted provider of industrial safety equipment for energy operations, ensuring efficiency, compliance, and worker safety in energy sector access solutions.


Products

Crude oil sample catchers and oil thieves

We offer Tulsa Oil Thieves in three models and five sizes. All of the sample catchers feature single trip (original with the Tulsa Thief), antifouling flat-ball assembly, a full opening horizontal closure system with rotating valve, two adjustable springs (one for closing tension and one for tripping tension for more flexible adjustment) and adjustable graduated trip rods that hold the thief in an upright position as a hydrometer cylinder.

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Signs and Signals

Signs and Signals

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Drench Showers

Emergency Drench Showers and Safety Eyewash Stations

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Pipe Racks

Prefabricated Pipe Racks Constructed Faster and Easier Than Ever Before

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Tools and Loading Accessories

A comprehensive range of facility and loading terminal equipment, accessories and safety solutions.

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Grounding & Monitoring

Protect personnel, product, and terminals with static grounding (earthing) solutions

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Safety Gates

Industrial safety swing gates, facility guardrails, mezzanine gates and barriers gates.

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Spill Containment

Spill Containment

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Top Loading Arms

Top Loading Arms

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Loading Arms & Couplings

Loading Arms & Couplings

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Portable Access Platforms

SafeRack’s MAUI mobile access units provide secure, adjustable stair solutions for safely accessing elevated truck and railcar work areas, even in the most challenging environments.

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MaxRack Elevated Platforms

Powered elevating platform system for accessing railcars and trucks

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Gangways

Truck, Railcar and Marine Gangways, Safety Cages, and Inspection Services

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Stairs & Work Platforms

Fixed and Mobile Access Stairs, Work Platforms, Crossover Stairs, Rolling Stairs & Mobile Platforms, Roof Stairs and Access, Ship Ladder

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Energy Industry Product Solutions

Explore a selection of loading and unloading solutions designed for the energy industry. Our team will work with you to develop a system that fits your specific operational needs.

Loading Gangways

Safe and Efficient Access for Tanker Trucks, Railcars & Barges

SafeRack’s 24″ self-adjusting access gangways are engineered for safe access to varying-height tankers transporting crude oil, refined fuels, natural gas liquids (NGLs), and petrochemicals. Made from marine-grade aluminum and stainless steel, these gangways offer corrosion-resistant performance in harsh environments. Hydraulic and pneumatic-powered gangway options are also available for high-throughput operations.

Each gangway includes a four-rail safety cage that creates a secure 4’x6′ barrier around tanker hatches, preventing falls during loading and unloading. These systems integrate seamlessly with loading arms and fall protection equipment, ensuring operator safety and regulatory compliance.

  • Power-assisted options for easier operation and higher efficiency
  • Self-adjusting design for safe access to varying vehicle heights
  • Durable materials resist corrosion in harsh chemical environments

GX SELF-ADJUSTING STAIR (SAS) GANGWAY
Effortless Operation with Retractalok Power-Assist Technology

SafeRack’s GX SAS gangway features Retractalok power-assist technology, making it lightweight to operate while remaining incredibly stable during use. Designed for high-volume energy terminals, this gangway is built to withstand constant use in oil, gas, and petrochemical facilities.

Available in multiple lengths and widths, the GX SAS gangway is perfect for facilities needing safe and efficient access to a variety of tank trucks and railcars.

  • Customizable sizing for a wide range of loading needs
  • Power-assisted operation for smooth, easy lifting
  • Heavy-duty construction for demanding energy applications
How to Select and Integrate Effective Loading Arm Solutions

Loading Arms

Reliable Chemical and Petroleum Transfer Systems

SafeRack’s 6″ carbon steel loading arms are engineered for the safe transfer of crude oil, refined fuels, LNG, and petrochemicals. Designed for durability, these arms include vapor recovery plates and 2″-3″ vapor lines to control emissions and maintain EPA compliance.

The PTFE-sealed swivel joints provide superior chemical resistance, ensuring long-term durability even when handling highly corrosive materials. These loading arms can be customized for multiple product types, from natural gas liquids to refined fuels.

  • Customizable configurations for various chemical and fuel transfers
  • Vapor recovery systems for emissions control and EPA compliance
  • PTFE-sealed joints for chemical and corrosion resistance

Eye Wash/Drench Showers

Immediate Response to Chemical Exposure Risks

Energy facilities often handle hazardous chemicals that pose risks of eye and skin exposure. SafeRack provides ANSI/ISEA Z358.1-2014 compliant eye wash and drench shower units that ensure workers can quickly decontaminate in the event of an emergency.

These combination units are strategically installed within 10 seconds or 55 feet of hazardous areas, on the same horizontal plane with no obstructions. For bottom-loading operations, an additional unit is placed at grade level for immediate access.

  • Strategic placement for quick and easy access
  • ANSI/ISEA Z358.1-2014 compliant for emergency response
  • Space-saving combination units for full-body and eye decontamination

Spill Containment

Preventing Environmental Hazards in Energy Facilities

SafeRack’s spill containment pans and berms are essential for preventing leaks and spills during the loading and unloading of petroleum, natural gas liquids, and petrochemicals. Our durable containment systems help facilities meet EPA regulations while protecting workers and the environment.

Wheel chocks and spill containment pans at loading points ensure that accidental leaks are captured, reducing contamination risks and improving overall site safety.

  • Wheel chocks for added stability during loading and unloading
  • Durable containment pans for spill prevention and EPA compliance
  • Portable spill berms for flexible containment needs

Piperacks

ErectaRack
Streamlined Installation for Complex Piping Systems

Energy facilities rely on complex piping networks to transport oil, gas, and chemicals throughout their operations. SafeRack’s ErectaRack pre-fabricated pipe racks simplify the installation process by eliminating the need for lengthy engineering and fabrication.

Pre-engineered for a range of pipe dimensions and applications, these modular racks can be installed quickly and efficiently, saving time and reducing labor costs.

  • Durable construction for harsh energy environments
  • Pre-engineered designs for faster installation
  • Modular components for flexible configurations

Grounding

Preventing Static Discharge in Hazardous Environments

In the energy industry, static buildup during the transfer of flammable materials poses a significant fire and explosion risk. SafeRack’s vehicle grounding and bonding systems ensure that all vessels are properly grounded before loading or unloading begins.

Our grounding solutions include real-time monitoring to confirm a secure connection, preventing static discharge and maintaining compliance with OSHA and NFPA safety standards.

  • Compliance with OSHA and NFPA safety regulations
  • Verified grounding before product transfer begins
  • Real-time monitoring for maximum safety assurance

Safety Gates, Stairs, Ladders, & Platforms

Custom Access Solutions for Complex Energy Facilities

SafeRack offers a full range of safety gates, metal stairs, ladders, and platforms designed to provide safe, OSHA-compliant access throughout energy facilities. Our adjustable safety gates cover openings between 16” and 36” and can be field-adjusted with minimal tools.

We also offer custom guardrails, handrails, and fall protection systems to protect workers accessing elevated equipment, piping networks, and loading platforms.

  • Full fall protection solutions to meet OSHA standards
  • Adjustable safety gates for flexible fall protection
  • Modular stairs and platforms for safe access to elevated areas

Loading Platform Options

Optimized Safety and Efficiency for Loading Operations

SafeRack’s loading platforms can be customized with features like task lighting, canopies, and operator shelters to ensure safe, efficient operations in energy facilities. Full platform canopies protect workers and materials from weather, while task lighting ensures visibility during night shifts or in low-light environments.

For operator comfort and safety, custom-built shelters protect from the elements during extended loading and unloading operations.

  • Operator shelters for comfort and protection during long shifts
  • Task lighting for improved visibility and safety
  • Platform canopies to shield operators from weather exposure

FAQ

How do SafeRack’s gangways improve safety during energy product loading and unloading?

SafeRack’s self-adjusting gangways provide safe, OSHA-compliant access to tank trucks, railcars, and barges transporting crude oil, natural gas liquids, and refined fuels. Equipped with four-rail safety cages and available in powered options, our gangways minimize fall risks and ensure safe, efficient loading and unloading in high-volume energy operations.

Can SafeRack’s loading arms handle corrosive and flammable materials?

Yes. SafeRack’s carbon steel loading arms are built to safely transfer a wide range of energy products, including crude oil, LNG, and petrochemicals. With PTFE-sealed swivel joints for chemical resistance and vapor recovery systems for EPA compliance, these arms are designed to withstand harsh environments while maintaining safety and efficiency.

How does SafeRack help prevent spills and environmental hazards at energy facilities?

SafeRack provides a range of spill containment solutions, including pans, berms, and wheel chocks, to capture leaks during the transfer of oil, gas, and petrochemicals. These systems help energy facilities stay compliant with EPA regulations while protecting workers and the environment from hazardous spills.

Why is grounding important in energy loading operations, and how does SafeRack help?

Grounding is critical in energy operations to prevent static discharge, which can ignite flammable vapors during the transfer of crude oil, LNG, and refined fuels. SafeRack’s grounding and bonding systems ensure a secure ground connection before product flow begins, reducing fire and explosion risks and maintaining compliance with OSHA and NFPA standards.

Can SafeRack customize safety platforms and access systems for energy facilities?

Absolutely. SafeRack offers customizable access solutions, including gangways, platforms, stairs, and fall protection systems, specifically designed for the complex needs of energy facilities. Our modular systems are built to withstand harsh environments while improving worker safety and operational efficiency.

Projects

What Customers Are Saying

★★★★★

The product was delivered fast. The product was delivered fast. I always received responses from my sales rep quickly. The biggest benefit of this product is the quality and engineering which help to keep our staff safe. I would recommend SafeRack and this product.

By Buddy S. from Brenntag NE

★★★★★

The whole process was a positive one with very little issues. I found that the equipment is very sturdy and built to the OSHA regulations. Its very easy to put together, I can trust it is built to code, the bright colors of the products makes it look very nice.

By Brady H. from NUK USA LLC

★★★★

Quote response time was very quick. Quote response time was very quick.

By Bruce N. from Process Instruments Inc.

★★★★★

Very satisfied with our ErectAStep product The SafeRack team was extremely helpful and we are very satisfied.

By Jeromy M. from Magellan Terminals Holdings, L.P.

★★★★★

Appears to be great quality. Everyone I had to deal with was great – in knowledge, professionalism and respect for the

By D. N. from Enterprise Products

★★★★★

We are very satisfied with the personnel and products from SafeRack. Our sales rep David Daniel is very positive and always smiling. This matches our business model. NuStar is one of the best places to work and SafeRack fits in perfectly. Mr. Daniel expresses an interest in satisfying the customer and offers to assist in any way possible. We are very satisfied with the personnel and products from SafeRack. NuStar is impressed with the excellent service SafeRack provides.

By Mark A. from NuStar Energy