Bulk Loading Oil & Gas | Safe, Efficient & Compliant Terminal Solutions

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Oil & Gas

SafeRack Solutions for Safe, Efficient Terminal Operations

In the oil and gas sector, safe, efficient, and compliant bulk loading is key to maintaining operational continuity and worker safety. Terminals must manage steam, petroleum, natural gas liquids (NGL), crude oil, and refined fuel transfer in environments that demand reliability and regulatory adherence. SafeRack is a trusted provider of industrial access and safety equipment—delivering solutions for upstream, midstream, and downstream operations at truck, rail, and marine loading sites, and refineries

  • Safe Loading & Unloading – Engineered platforms, gangways, and safety cages provide secure access for trucks, railcars, and storage tanks at oil and gas loading platforms and energy sector access solutions sites.
  • Petroleum & Natural Gas Safety – Solutions designed for the unique hazards of upstream, midstream, and downstream energy industry operations, ensuring worker protection and regulatory compliance.
  • Regulatory Compliance – Equipment meets OSHA, EPA, and industry-specific safety standards for hazardous environments, supporting compliance at loading terminals and other high-risk facilities.
  • Improved Efficiency & Workflow – Industrial safety equipment for energy applications optimizes loading and unloading processes, reducing downtime and increasing throughput.
  • Durable, Low-Maintenance Equipment – Corrosion-resistant materials withstand harsh weather and industrial conditions for long-term reliability in oil and gas loading platforms and refinery operations.
  • On-Site Support & Expertise – SafeRack’s experienced team provides consultation, installation, and follow-up to ensure maximum productivity across energy sector applications.
Kenny Rogers Avatar
Oil & Gas
Energy and Chemical Sheet
Energy and Chemical Sheet


Reliable Safety and Access Solutions for Petroleum, Natural Gas, and Energy Operations

SafeRack’s advantage lies in providing more than equipment. As a full-service partner, their teams offer:

  • On-Site Safety Assessments
    Complimentary surveys for risk, compliance gaps, and workflow optimization.
  • Technical Project Consultation
    Direct collaboration with engineering, safety, and operations teams to design custom solutions balancing safety, regulatory standards (OSHA, MSHA, SPCC), and operational efficiency.
  • Equipment Integration & Preventative Maintenance
    Guidance for flawless setup, ongoing maintenance plans, and tailored support.
  • Same-Day 3D Configurator Quotes
    Quickly receive renderings and budgetary quotes for project planning

Why Choose SafeRack for Bulk Loading Oil & Gas?

  • Industry Expertise
    Decades serving global energy operations—platforms, gangways, arms, containment, and more installed worldwide.
  • Regulatory Compliance
    All equipment meets/exceeds OSHA, EPA, ANSI, and sector-specific standards.
  • Durability & Reliability
    Industrial-grade materials engineered for harsh oil, gas, and chemical environments.
  • Customer-Centric Service
    Regional safety experts guide every step, from site evaluation to installation and training.

Products

Oil & Gas Bulk Loading Equipment

Explore a selection of loading and unloading solutions designed for the oil and gas industry. Our team will work with you to develop a system that fits your specific operational needs.

SafeRack SFR Gangway for Rail

Loading Gangways & Safety Cages

Safe and Efficient Access for Tanker Trucks, Railcars & Barges

SafeRack’s 24″ self-adjusting access gangways are engineered for safe access to varying-height tankers transporting crude oil, refined fuels, natural gas liquids (NGLs), and petrochemicals. These systems integrate seamlessly with loading arms and fall protection equipment, ensuring operator safety and regulatory compliance.

  • Self-Adjusting Access Gangways
    Engineered for varying-height trucks, railcars, and barges. Manufactured with marine-grade aluminum and stainless steel for corrosion resistance.
  • Power-Assisted GX Series
    Features RetractaLok technology for easy, stable operation, supporting high-volume terminals. Integrated safety cages establish OSHA-compliant fall protection around hatch openings, crucial during loading/unloading
How to Select and Integrate Effective Loading Arm Solutions

Bulk Liquid Loading Arms

Reliable Chemical and Petroleum Transfer Systems

SafeRack’s 6″ carbon steel loading arms are engineered for the safe transfer of crude oil, refined fuels, LNG, and petrochemicals. Designed for durability, these arms include vapor recovery plates and 2″-3″ vapor lines to control emissions and maintain EPA compliance.

The PTFE-sealed swivel joints provide superior chemical resistance, ensuring long-term durability even when handling highly corrosive materials. These loading arms can be customized for multiple product types, from natural gas liquids to refined fuels.

  • Top/Bottom Loading Arms
    Durable carbon steel arms with PTFE-sealed swivel joints ensure safe transfer of crude oil, NGLs, and petrochemicals. Custom configurations and vapor recovery assure EPA compliance and operator safety.
  • Accessories
    Includes hoses, butterfly/gate valves, emergency shutoff valves, camlock fittings, Scully systems, chassis, and vapor recovery systems—all designed for secure operation and leak minimization

Emergency Equipment

Immediate Response to Chemical Exposure Risks

Energy facilities often handle hazardous chemicals that pose risks of eye and skin exposure. SafeRack provides ANSI/ISEA Z358.1-2014 compliant eye wash and drench shower units that ensure workers can quickly decontaminate in the event of an emergency.

  • ANSI/ISEA Z358.1-2014 compliant for emergency response

Spill Containment

Preventing Environmental Hazards in Energy Facilities

SafeRack’s spill containment pans and berms are essential for preventing leaks and spills during the loading and unloading of petroleum, natural gas liquids, and petrochemicals. Our durable containment systems help facilities meet EPA regulations while protecting workers and the environment.

Wheel chocks and spill containment pans at loading points ensure that accidental leaks are captured, reducing contamination risks and improving overall site safety.

  • Containment Berms & Track Pans
    SPCC and EPA-compliant systems for railcar and truck loading. Reduce contamination risk and protect workers with wheel chocks, containment pans, and portable berms.
  • Modular Solutions
    Easy installation, movable sections for flexible site requirements, compliant with facility mandates.

Piperacks

ErectaRack
Streamlined Installation for Complex Piping Systems

Energy facilities rely on complex piping networks to transport oil, gas, and chemicals throughout their operations. SafeRack’s ErectaRack pre-fabricated pipe racks simplify the installation process by eliminating the need for lengthy engineering and fabrication.

Pre-engineered for a range of pipe dimensions and applications, these modular racks can be installed quickly and efficiently, saving time and reducing labor costs.

  • Durable construction for harsh energy environments
  • Pre-engineered designs for faster installation
  • Modular components for flexible configurations

Grounding & Monitoring Systems

Designed to mitigate static discharge risks in hazardous transfer environments. Includes ground verification monitors, clamps, and real-time connectivity checks to prevent ignition risks at terminals (meets OSHA/NFPA standards)

Our grounding solutions include real-time monitoring to confirm a secure connection, preventing static discharge and maintaining compliance.

  • Compliance with OSHA and NFPA safety regulations
  • Verified grounding before product transfer begins
  • Real-time monitoring for maximum safety assurance

Safety Gates, Stairs, Ladders, & Platforms

Custom Access Solutions for Complex Energy Facilities

SafeRack offers a full range of safety gates, metal stairs, ladders, and platforms designed to provide safe, OSHA-compliant access throughout energy facilities. Our adjustable safety gates cover openings between 16” and 36” and can be field-adjusted with minimal tools.

We also offer custom guardrails, handrails, and fall protection systems to protect workers accessing elevated equipment, piping networks, and loading platforms.

  • Full fall protection solutions to meet OSHA standards
  • Adjustable safety gates for flexible fall protection
  • Modular stairs and platforms for safe access to elevated areas

Loading Platform Options

Optimized Safety and Efficiency for Loading Operations

SafeRack’s loading platforms can be customized with features like task lighting, canopies, and operator shelters to ensure safe, efficient operations in energy facilities. Full platform canopies protect workers and materials from weather, while task lighting ensures visibility during night shifts or in low-light environments.

For operator comfort and safety, custom-built shelters protect from the elements during extended loading and unloading operations.

  • Operator shelters for comfort and protection during long shifts
  • Task lighting for improved visibility and safety
  • Platform canopies to shield operators from weather exposure

FAQ

How do SafeRack’s gangways improve safety during energy product loading and unloading?

SafeRack’s self-adjusting gangways provide safe, OSHA-compliant access to tank trucks, railcars, and barges transporting crude oil, natural gas liquids, and refined fuels. Equipped with four-rail safety cages and available in powered options, our gangways minimize fall risks and ensure safe, efficient loading and unloading in high-volume energy operations.

Can SafeRack’s loading arms handle corrosive and flammable materials?

Yes. SafeRack’s carbon steel loading arms are built to safely transfer a wide range of energy products, including crude oil, LNG, and petrochemicals. With PTFE-sealed swivel joints for chemical resistance and vapor recovery systems for EPA compliance, these arms are designed to withstand harsh environments while maintaining safety and efficiency.

How does SafeRack help prevent spills and environmental hazards at energy facilities?

SafeRack provides a range of spill containment solutions, including pans, berms, and wheel chocks, to capture leaks during the transfer of oil, gas, and petrochemicals. These systems help energy facilities stay compliant with EPA regulations while protecting workers and the environment from hazardous spills.

Why is grounding important in energy loading operations, and how does SafeRack help?

Grounding is critical in energy operations to prevent static discharge, which can ignite flammable vapors during the transfer of crude oil, LNG, and refined fuels. SafeRack’s grounding and bonding systems ensure a secure ground connection before product flow begins, reducing fire and explosion risks and maintaining compliance with OSHA and NFPA standards.

Can SafeRack customize safety platforms and access systems for energy facilities?

Absolutely. SafeRack offers customizable access solutions, including gangways, platforms, stairs, and fall protection systems, specifically designed for the complex needs of energy facilities. Our modular systems are built to withstand harsh environments while improving worker safety and operational efficiency.

Projects

What Customers Are Saying

★★★★

Fast service and friendly staff. It took a while for us to figure out what I needed but, after pictures were sent, it took 3 days to receive the product. Fast service and friendly staff.

By Ben H. from Western Iowa Energy

★★★★★

Extremely Satisfied Ease of use. Ease of ordering, fast response time, questions and inquiries answered promptly, Just an overall satisfied customer. Other companies could learn A LOT from you

By Adam C. from Hess Export and Logistics

★★★★★

Submitted our order with minimal knowledge of the original installation. Stephen did a good job of getting up to speed quickly and submitting our order with minimal knowledge of the original installation. I imagine this was company-wide effort as well. Thanks for the help.

By Warren B. from Progressive Builders Inc

★★★★★

The products are easy to construct and OSHA approved. The products are easy to construct and OSHA approved… Drawings are available… aesthetically nice and safe.

By Jessica B. from Kinder Morgan Liquid Terminal, LLC

★★★★★

Curtis was professional and we got exactly what he promised. My salesman (Curtis Bollinger) was extremely responsive on my first contact with your company. We were in construction and needed loading arms ASAP, he was professional and we got exactly what he promised. No different this time.

By Jake S. from Wright Asphalt Brownwood Plant

★★★★★

The Yellow Gates" arrived within a few days of placing the order!" We installed the Yellow Gates on all machine platforms above 4ft. They are far superior to using chains since the operators do not have to think about closing them once they access the platforms.

By Ritchie B. from American Excelsior Company