Downstream Oil & Gas Loading Safety Solutions - SafeRack

Home » Industries » Energy » Downstream

Downstream

Comprehensive Safety & Access Solutions for Downstream Oil & Gas Operations

With decades of experience providing downstream oil and gas safety solutions, SafeRack delivers trusted equipment for refineries, fuel-loading terminals, pipelines, and bulk storage facilities. Our solutions enhance efficiency, compliance, and worker protection across oil and gas downstream solutions, ensuring safe and seamless operations in high-risk environments.

SafeRack provides essential downstream oil & gas equipment to keep employees safe while expediting fuel loading, unloading, and handling processes. Our knowledgeable and dedicated team is available to support operations at refineries, distribution terminals, and storage facilities, offering expertise in truck and railcar loading safety solutions.

The evolving infrastructure of downstream oil and gas facilities, including extensive piping networks and high-traffic work areas, requires innovative safety systems. SafeRack’s crossovers, work platforms, and bulk liquid transfer safety equipment provide secure access while minimizing risks. Whether at a refinery or a fuel terminal loading platform, SafeRack’s industry expertise ensures a safer, more efficient work environment.

Kenny Rogers Avatar
Downstream
SafeRack Solutions for Secure & Efficient Downstream Fuel Loading & Transfer

SafeRack provides the equipment needed to keep employees safe and streamline fuel loading and unloading operations. Our systems are designed for downstream oil and gas facilities, ensuring compliance, efficiency, and worker protection in refineries, fuel terminals, and bulk liquid transfer operations.

  • Loading Platforms and Canopies – Designed to accommodate the maneuvering of loading arms and improve access, these platforms provide secure footing and stability for workers handling truck and railcar loading safety solutions.
  • Gangways and Safety Gates – Equipped with extended handrails and articulating outboard handrails, SafeRack’s gangways enhance downstream oil and gas safety solutions by ensuring stable and secure operator access.
  • Integrated Safety Features – Each system includes bulk liquid transfer safety equipment, such as eyewash stations, traffic bollards, grounding systems, and lighting, recognizing that fuel loading and unloading often occur outside daylight hours.
  • Loading Arms, Control Valves, and Metering Equipment – Engineered for refined product transportation safety, these components provide precise, reliable loading and unloading with minimal downtime for maintenance and repairs.
  • MaxRack Elevating Safety Cage – The only elevating safety cage on the market, the MaxRack adds an extra layer of fall protection, ensuring the highest level of worker safety at fuel terminal loading platforms.

SafeRack’s solutions support oil and gas downstream solutions, offering a combination of cutting-edge equipment and industry expertise to keep operations running safely and efficiently.

Loading arms

Products

Comprehensive Engineering, Procurement, and Construction (EPC) Support for Downstream Oil and Gas

SafeRack provides front-end engineering design (FEED) studies and full engineering, procurement, and construction (EPC) support under one roof. Our team of industry experts is available for consultation months—even years—before a project reaches its Final Investment Decision (FID). Engaging early in the process ensures a well-planned, cost-effective solution that enhances downstream oil and gas safety solutions and operational efficiency.

The FEED phase serves as the foundation for EPC execution, outlining the engineering design used to guide procurement and construction. These studies are typically divided into separate packages, covering different portions of the project to ensure seamless integration.

Unlike other manufacturers that claim EPC capabilities, SafeRack brings specialized expertise in fuel loading, truck and railcar loading safety solutions, and bulk liquid transfer safety equipment. Our deep knowledge of oil and gas downstream solutions ensures a superior, scalable, and cost-efficient system that meets the evolving demands of fuel terminal loading platforms and refined product transportation safety.

FAQ

How do SafeRack’s gangways improve safety during energy product loading and unloading?

SafeRack’s self-adjusting gangways provide safe, OSHA-compliant access to tank trucks, railcars, and barges transporting crude oil, natural gas liquids, and refined fuels. Equipped with four-rail safety cages and available in powered options, our gangways minimize fall risks and ensure safe, efficient loading and unloading in high-volume energy operations.

Can SafeRack’s loading arms handle corrosive and flammable materials?

Yes. SafeRack’s carbon steel loading arms are built to safely transfer a wide range of energy products, including crude oil, LNG, and petrochemicals. With PTFE-sealed swivel joints for chemical resistance and vapor recovery systems for EPA compliance, these arms are designed to withstand harsh environments while maintaining safety and efficiency.

How does SafeRack help prevent spills and environmental hazards at energy facilities?

SafeRack provides a range of spill containment solutions, including pans, berms, and wheel chocks, to capture leaks during the transfer of oil, gas, and petrochemicals. These systems help energy facilities stay compliant with EPA regulations while protecting workers and the environment from hazardous spills.

Why is grounding important in energy loading operations, and how does SafeRack help?

Grounding is critical in energy operations to prevent static discharge, which can ignite flammable vapors during the transfer of crude oil, LNG, and refined fuels. SafeRack’s grounding and bonding systems ensure a secure ground connection before product flow begins, reducing fire and explosion risks and maintaining compliance with OSHA and NFPA standards.

Can SafeRack customize safety platforms and access systems for energy facilities?

Absolutely. SafeRack offers customizable access solutions, including gangways, platforms, stairs, and fall protection systems, specifically designed for the complex needs of energy facilities. Our modular systems are built to withstand harsh environments while improving worker safety and operational efficiency.

Projects

What Customers Are Saying

★★★★★

The service is what makes the difference. The delivery was as promised. Our previous provider fell short on service after the sale, and assistance in providing the correct product for the customer. I am very pleased with the service SafeRack provides. The salesman has been extremely helpful and has gone out of his way to assist in any way possible. Not to be negative, but the fall protection products are comparable, the service is what makes the difference.

By Tom L. from Nustar Logistics, LP

★★★★★

Great people! Responsive salesmen. Available in-stock. I would recommend this product.

By Dallas D. from ExxonMobil

★★★★★

There was a free wrench included in the shipment. I love his customer service skills (they are blue ninja level). The first thing I noticed is how quick and easy the ErectAStep went together, that is really the plus here, reduced labor. The second was the complete look, the diamond tread pattern to the yellow handrails give the unit a serious professional appeal… plus there was a free wrench included in the shipment. Now if I just order a dozen more pieces of the platform I could have a complete free wrench set! Your people and the product are Pro.

By Phillip W. from FMC Technologies

★★★★★

Quality, functionality of the system and diversity. We would recommend this solution because of the quality, functionality of the system and their diversity.

By Joseph R. from Landmark Corp.

★★★★

Thanks Jason, Kim and SafeRack!! Jason McKnight is a superstar! He responded to my call for help with a damaged gangway immediately, and got my order placed and shipped in record time! Great Job, Jason! Kim Anderson followed up right away with an order acknowledgement and details about shipping. Since we were unable to load any trucks until the replacement equipment arrived, their assistance enabled our company to get back out on the road with as little delay as possible. Thanks Jason, Kim and SafeRack!!

By Mike S. from Total Lubricants

★★★★★

Some companies still know how to do business efficiently. I just wanted to drop a line to express my pleasure with your product. The crossover steps and platform went together with relative ease and the

By Ryan P. from Raymond R. Houle Construction