Hot Mix Asphalt Truck Load-Out Stations and Tank Car Loading
SafeRack provides bitumen loading systems and asphalt loading platforms designed to enhance safety, efficiency, and compliance in asphalt terminal operations. Whether handling top-loading asphalt for trucks or designing secure asphalt truck loading racks, our solutions integrate asphalt loading arms and fall protection systems to optimize workflow while ensuring compliance with OSHA asphalt loading requirements.
Each asphalt loader system is designed to meet the unique demands of asphalt terminal safety equipment, minimizing operational risks while maximizing throughput. Our safe loading systems for asphalt help prevent workplace injuries, protect workers from hazardous fumes, and reduce downtime by providing efficient, durable, and OSHA-compliant solutions.
Asphalt Loading
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Asphalt Loading
Supporting Safer Work Environments with Reliable Access Solutions
Asphalt 101: Understanding the Material and Its Handling
Asphalt, also known as bitumen, is a sticky, black, highly viscous liquid or semi-solid form of petroleum. It occurs naturally in deposits or as a refined product and is classified as a pitch or tar. Top-loading asphalt operations must account for its high temperature and viscosity, ensuring asphalt terminal operations use asphalt loading arms and appropriate safety measures to prevent spills and exposure.
Naturally occurring bitumen is sometimes referred to as crude bitumen. The Canadian province of Alberta has the world’s largest reserves of natural asphalt, located in the Athabasca oil sands, which cover an area larger than England.
Key Facts About Asphalt Handling and Safety
- Regulation & Compliance – Asphalt is classified as a hazardous, flammable, and elevated-temperature material under U.S. Department of Transportation (DOT) regulations (UN 3257). Facilities must adhere to OSHA asphalt loading requirements and ANSI, OSHA, and local safety codes to ensure safe operations.
- Chemical Composition – Asphalt contains nitrogen, sulfur, hydrogen, and trace metals such as iron, nickel, and vanadium. Proper ventilation and asphalt terminal safety equipment help mitigate exposure risks.
- Temperature Considerations – Asphalt is typically transported by rail at 300-325°F before being transferred to trucks. Unlike railcars, asphalt truck loading racks do not include heating systems, making efficiency in asphalt loading platforms critical for maintaining flow and minimizing heat loss.
- Health & Safety Risks – While asphalt is generally safe under proper working conditions, its fumes pose health risks if inhaled. Exposure can cause skin irritation, burns, and lung irritation. Known carcinogens have been found in asphalt fumes at worksites, making fall protection for asphalt loading and safe loading systems essential for operator safety.
Products
Crude oil sample catchers and oil thieves
We offer Tulsa Oil Thieves in three models and five sizes. All of the sample catchers feature single trip (original with the Tulsa Thief), antifouling flat-ball assembly, a full opening horizontal closure system with rotating valve, two adjustable springs (one for closing tension and one for tripping tension for more flexible adjustment) and adjustable graduated trip rods that hold the thief in an upright position as a hydrometer cylinder.
Signs and Signals
Signs and Signals
Drench Showers
Emergency Drench Showers and Safety Eyewash Stations
Pipe Racks
Prefabricated Pipe Racks Constructed Faster and Easier Than Ever Before
Tools and Loading Accessories
A comprehensive range of facility and loading terminal equipment, accessories and safety solutions.
Grounding & Monitoring
Protect personnel, product, and terminals with static grounding (earthing) solutions
Safety Gates
Industrial safety swing gates, facility guardrails, mezzanine gates and barriers gates.
Spill Containment
SPCC and EPA compliant solutions. Railcar track pans, truck spill containment, drum and IBC spill pallets, and industrial containment berms.
Top Loading Arms
Top Loading Arms
Loading Arms & Couplings
Truck, rail, and marine bulk fluid transfer top/bottom loading arms, couplings, swivel joints, hoses, and breakaways.
Portable Access Platforms
SafeRack’s MAUI mobile access units provide secure, adjustable stair solutions for safely accessing elevated truck and railcar work areas, even in the most challenging environments.
MaxRack Elevated Platforms
Powered elevating platform system for accessing railcars and trucks
Gangways
Truck, Railcar and Marine Gangways, Safety Cages, and Inspection Services
Stairs & Work Platforms
Fixed and Mobile Access Stairs, Work Platforms, Crossover Stairs, Rolling Stairs & Mobile Platforms, Roof Stairs and Access, Ship Ladder
First Aid Measures for Asphalt Exposure
- Inhalation – Move to fresh air immediately. Seek medical attention if breathing difficulties persist.
- Skin Contact – Remove contaminated clothing and wash skin thoroughly with soap and water.
- Eye Exposure – Flush eyes with tepid water for 15 minutes and seek medical attention if irritation persists.
- Ingestion – Do not induce vomiting; contact your local poison control center immediately.
Is Your Plant or Facility Compliant?
Facilities handling asphalt must meet compliance standards for ANSI, OSHA, and local safety codes. SafeRack specializes in designing asphalt terminal safety equipment that ensures regulatory compliance while enhancing efficiency. Our solutions for bitumen loading systems, asphalt loading arms, and fuel terminal loading platforms provide safety, reliability, and long-term operational benefits.
FAQ
SafeRack’s self-adjusting gangways provide safe, OSHA-compliant access to tank trucks, railcars, and barges transporting crude oil, natural gas liquids, and refined fuels. Equipped with four-rail safety cages and available in powered options, our gangways minimize fall risks and ensure safe, efficient loading and unloading in high-volume energy operations.
Yes. SafeRack’s carbon steel loading arms are built to safely transfer a wide range of energy products, including crude oil, LNG, and petrochemicals. With PTFE-sealed swivel joints for chemical resistance and vapor recovery systems for EPA compliance, these arms are designed to withstand harsh environments while maintaining safety and efficiency.
SafeRack provides a range of spill containment solutions, including pans, berms, and wheel chocks, to capture leaks during the transfer of oil, gas, and petrochemicals. These systems help energy facilities stay compliant with EPA regulations while protecting workers and the environment from hazardous spills.
Grounding is critical in energy operations to prevent static discharge, which can ignite flammable vapors during the transfer of crude oil, LNG, and refined fuels. SafeRack’s grounding and bonding systems ensure a secure ground connection before product flow begins, reducing fire and explosion risks and maintaining compliance with OSHA and NFPA standards.
Absolutely. SafeRack offers customizable access solutions, including gangways, platforms, stairs, and fall protection systems, specifically designed for the complex needs of energy facilities. Our modular systems are built to withstand harsh environments while improving worker safety and operational efficiency.
Projects
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Secondary Spill Containment Calculator
Secondary Containment: How to Calculate Capacity for SPCC Compliance and Environmental Protection Secondary spill containment is essential in protecting the…
What Customers Are Saying
We needed safe metal stairs to access a roof elevation The salesman was very helpful, responsive, and made sure we would have the product delivered within the time frame the site required.
By Steve H. from New Concept Facility Services
Custom made to fit our needs. Well built – heavy duty, but very easy to move. Custom made to fit our needs, and good customer service from John Edwards. Timing, and a quick turn around was key.
By Jason S. from Westlake Longview Corporation
The product is very well designed. My salesman Bob was very responsive and helped me through the entire process and was very cordial as my customer kept requesting different options. The product is very well designed. The fact that you carry a wide variety of products for the customers we deal with is a big plus. The biggest benefits are safety, ease of movement and that it's corrosion-free.
By Scott E. from CRS Contractors Rental Supply
SafeRack products are high quality and long lasting. SafeRack products are high quality and long lasting with minimal maintenance issues if any. Customer service, sales, engineering, and product quality are always excellent with SafeRack.
By Project E. from Delta Terminals Services, Inc.
I am very impressed with the my first time buying from you! The order was delivered in 2 weeks. It was actually perfect timing for the installation needs. When the product arrived in receiving I received a phone call from the supervisor. She stated that some really nice, heavy duty looking" pallets had shown up for me. The usual response is "there is a package here for you." I like the way you stretch wrap your product so it can be seen by all who touch it, from your facility to the destination. To me this is a good marketing tool! As we installed these on the lines all operators and line leads comments were overly positive about what we purchased and they were thankful that I brought those in. From a design standpoint, the rotomold design is perfect for this application along with the durable grid platform! You are never really sure what you may get for a first time buy, but I and others are very impressed with the our first time buy from you! Thank you!"
By Alex C. from FNA Group
Product arrived earlier than expected. Product arrived earlier than expected which helped out alot. We were able to get it installed on a down day… Access to the other side of the line has improved greatly. Operators no longer have to walk around the line to get to the other side. See more on
By Steve W. from Worthington Industries