A backpressure test is a procedure used to evaluate Vapor Recovery Systems (VRS) at vehicle fueling depots. Its purpose is to ensure that vapors displaced during fueling are properly captured and returned to the station’s storage tank, rather than being released into the atmosphere.
Why the Backpressure Test Is Important
During fueling, gasoline vapors are displaced from the vehicle’s tank. If these vapors are not captured efficiently, they can contribute to air pollution and loss of fuel. In the United States, over 140 million gallons of gasoline are lost annually due to vaporization.
The backpressure test confirms that the system can handle the pressure required to safely move these vapors.
How the Test Is Conducted
- The test uses a pressure-inducing gas, usually nitrogen, to simulate the conditions during a normal fueling operation.
- Equipment measures the pressure required to move displaced vapors from the vehicle’s tank to the storage tank.
- Any system leaks or inefficiencies are identified and corrected to meet compliance standards.
This testing procedure ensures both safety and regulatory compliance for fuel depots.

Best Practices for Vapor Recovery Systems
- Schedule regular testing to maintain system efficiency
- Inspect hoses, seals, and connections for leaks
- Monitor pressure readings and correct deviations immediately
- Follow EPA and local regulations regarding vapor recovery
- Train employees on proper fueling and vapor management procedures
Proper testing reduces fuel loss and protects workers and the environment.
It ensures displaced vapors move efficiently from a vehicle tank to the storage tank, preventing fuel loss and air pollution.
Nitrogen is commonly used to simulate the pressure during fueling.
Testing schedules vary by facility and local regulations, but regular checks are recommended to ensure system performance.
Any leaks or inefficiencies must be repaired before the system is used for normal fueling operations.
It helps fuel depots meet EPA vapor recovery requirements and reduces environmental impact.



