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Transloaders & Metering Skids


Accelerate Your Operations with SafeRack’s Transloader and Skid Solutions

Designed for productivity in temporary or remote environments, our transloader and skid solutions streamline the transfer of materials between railcars, tanker trucks, and marine vessels while protecting both your bottom line and the environment.

  • Mobility and Flexibility
    Wheeled for easy relocation and perfect for temporary or leased spaces.
  • Quick Deployment
    Get operations up and running quickly without the need for permanent infrastructure.
  • Safety-First Design
    OSHA-compliant features such as sturdy handrails, and fall protection gangways ensure operator safety.
  • Environmental Compliance
    Grounding systems, vapor recovery lines, and overfill protection minimize environmental impact.
  • Customizable Configurations
    Tailored to specific operational needs with options like blending capabilities, additional pumps/hoses, and advanced automation.
  • Cost Efficiency
    Avoid the expense of permanent installations while maintaining high productivity.
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Transloading Skids
SafeRack Blending, Metering Loading Skids Sheet
SafeRack Blending, Metering Loading Skids Sheet

Skid Mounted Loading Systems

SafeRack’s Skid Mounted Loading Systems are engineered, fabricated, and tested to meet the highest quality and safety standards. These systems streamline the loading and unloading of LPG, NGL, crude oil, aviation fuels, biofuels, and specialty chemicals. Designed for efficiency and compliance, they are customizable to meet specific operational requirements and can be deployed quickly for immediate use.

Applications
  • Diesel & Gas Pipeline Truck and Railcar Loading/Blending Systems.
  • Fluid Blending and Metering Systems for biofuels and chemicals.
  • Custody Transfer Systems for crude oil, LPG, NGL, and specialty chemicals.
  • Proving and Calibration of Metering Systems.
  • Control Automation Integration with PLCs, HMIs, and MCC systems.
  • Loading or Unloading of tanker trucks and railcars.
Main Components
  • Static Ground Monitoring: Ensures safe operations by preventing static discharge.
  • Integrated Automation Controls: Includes batch controllers, PLCs, and HMIs for precise operation.
  • Flow Meter: Approved for custody transfer to guarantee accuracy in measuring fluid volumes.
  • Pressure Indicators & Relief Valves: Maintain system safety during operation.
  • Pump/Compressor: Facilitates efficient fluid transfer.

Pump Skid Systems

SafeRack’s Pump Skid Systems are designed to streamline fluid handling across multiple industries. Equipped with PLC automation and touch-screen HMI controls, these systems arrive on-site ready for immediate operation, ensuring efficiency and compliance with OSHA and government regulations.

Applications
  • Packaged Pump Skids: Custom solutions for fluid handling needs with full automation capabilities.
  • Water and Wastewater: Chemical metering packages for pH control, conductivity, polymers, and water analysis.
  • Chemical Metering Skids: Blending, mixing, injection packages for safe and accurate chemical handling.
  • Chemical Feed Skid Systems: Configurations for chemical feed systems tailored to unique specifications.
  • Pulp and Paper: Pump systems designed for all stages of pulp and paper production.
Main Components
  • Industrial powder-coated ASME-fabricated steel skid frame.
  • Pumps designed to meet specific flow rate (GPM) needs.
  • Manual or actuated ball/gate valves for precise control.
  • Automation controls with PLC and HMI integration.
  • Flow meters for accurate fluid measurement.

Additional components, such as vapor recovery lines, temperature transmitters, and ESD valves, are available to enhance functionality.

Mobile Transloaders

SafeRack’s Portable Transloaders are mobile systems designed for efficient and safe transfer of materials between railcars and tanker trucks. Engineered to handle a wide range of products—including propane, ethanol, crude oil, aviation fuel, NGLs, LPGs, and other refined petroleum products—these units are built for extreme accuracy, safety, and compliance with OSHA standards. Their portability makes them ideal for temporary operations or facilities requiring flexible solutions.

Applications
  • Tanker Truck Transloading.
  • Railcar Transloading.
  • Corn Ethanol, Propanol, Butanol Transfers.
  • Biofuel (Bio-Ethanol, Bio-Diesel) Transfers.
  • Aviation and Jet Fuels Handling.
  • Refined Petroleum Products Transloading.
Main Components
  • Base Frame: Flat decking with containment lip to manage spills.
  • Double Block and Bleed Valves: Ensure isolation and safety during operations.
  • Vapor Recovery Line: Minimizes environmental impact by safely containing emissions.
  • Temperature Transmitter with LCD: Provides real-time monitoring for precise control.
  • Overflow Protection Level Switch: Prevents overfilling and ensures safety.

Additional components such as ESD valves, densitometers, and wireless communication systems are available to enhance functionality.

Custody Transfer Metering Skid Systems

SafeRack’s Custody Transfer Metering Skid Systems provide accurate and reliable solutions for oil and gas metering applications. Engineered with precision and safety in mind, these systems meet all OSHA, government, and industry standards. Fully automated and factory-tested, they arrive on-site ready to move product efficiently, ensuring compliance and operational excellence across the energy, chemical, and oil and gas industries.

Applications
  • Gas and Diesel Pipeline Terminal Truck & Railcar Loading Systems.
  • Custody Transfer Systems for Crude Oil, LPG, NGL, and Biofuels.
  • Fluid Blending and Metering Skids for specialized applications.
  • Calibration and Proving of Measuring Components.
  • Local Control Systems for loading/unloading operations.
Main Components
  • Flow Computer with Data Acquisition System: Ensures precise measurement and tracking of fluid volumes.
  • Integrated Automation Controls: Includes PLC controls, HMI interfaces, and MCC integration for seamless operation.
  • Flow Meter: Approved for custody transfer to guarantee accuracy.
  • Calibration and Proving Equipment: Maintains measurement accuracy over time.

Additional components such as manual control systems, inlet/outlet valves, and safety relief valves are available to enhance functionality.

Transloader

Tanker Truck Loading-Unloading Skid Systems

SafeRack’s Tanker Truck Loading-Unloading Skid Systems are packaged solutions designed for the efficient and safe transfer of petroleum, hydrocarbons, chemicals, and other fluids. Engineered to meet OSHA, API, AWS, ASME, NEC, and UL standards, these systems deliver accuracy and reliability for truck loading and offloading operations. Fully customizable to meet specific project requirements, they are fabricated in-house using cutting-edge 3D modeling software and arrive on-site ready for immediate operation.

Applications
  • LPG (Liquefied Petroleum Gas) Loading/Unloading.
  • Crude Oil and LNG (Liquefied Natural Gas) Transfers.
  • Diesel and Aviation Fuel Handling.
  • High-Concentrate Hydrogen Peroxide Transfers.
  • Sulfuric Acid Loading/Unloading.

SafeRack’s tanker truck skid systems provide a reliable solution for industries requiring efficient fluid transfer while maintaining compliance with stringent safety standards

Main Components
  • Custody Transfer Flow Meter: Ensures precise measurement for billing and compliance.
  • Integrated Automation Controls: Includes PLC systems and touch-screen HMI interfaces.
  • Industrial Powder-Coated Frame: Durable design for long-term use.
  • Pressure Safety Relief Valve: Protects against overpressure conditions.
  • Drain Connections with Manual Ball Valves: Facilitates safe fluid handling.esistant to harsh environments.

Additional features such as vapor recovery lines, overflow monitoring systems, and double block and bleed valves are available to enhance functionality.

SafeRack railcar FRT gangway top loading transloader

Railcar Loading / Offloading Skids

SafeRack’s Railcar Loading-Offloading Skid Systems are engineered for the safe and efficient transfer of liquefied gases and other materials, including propane, crude oil, butane, ammonia, isobutylene, propylene, chlorine, and refrigerant gases such as R134A and R410A. These systems are fully customizable to meet specific terminal configurations and operational needs while adhering to OSHA, government, and industry standards. Designed for accuracy and safety, they ensure proper handling of hazardous materials and improve efficiency in loading/unloading operations.

Applications
  • Top and Bottom Loading Packages for railcars.
  • Multi-station loading/unloading configurations for large terminals.
  • Blending, injection, and metering systems for biofuels and chemicals.
  • Custody Transfer Systems for LPG, crude oil, ethanol, and other fuels.
  • Tanker truck loading/unloading for gasoline and diesel.

SafeRack’s railcar skid systems deliver reliable performance for terminal operations while maintaining compliance with stringent safety standards.

Main Components
  • Custody Transfer Flow Meter: Ensures precise measurement for billing and compliance.
  • Integrated Automation Controls: Includes PLC systems and customizable HMI interfaces.
  • Pumps or Compressors: Properly sized to match the operational needs of the terminal.
  • Grounding Units: Enhance safety by preventing static discharge.
  • Valves & Filters: Ensure smooth material handling and system integrity.

Additional components such as vapor recovery lines, blending systems, and prover connections are available to enhance functionality.

Ethanol & Bio Fuel Loading Skids

SafeRack’s Ethanol-BioFuel Loading-Unloading Systems are engineered to provide efficient, accurate, and safe transfer solutions for tanker trucks and railcars. These systems are available as both standard “plug-and-play” units and fully customized configurations, ensuring they meet the specific needs of your operation. Designed with the highest safety and quality standards, SafeRack’s systems save time and money while maintaining compliance with OSHA and industry regulations.

Applications
  • Ethanol/Bio-Fuel Truck Loading and Offloading.
  • Ethanol/Bio-Fuel Railcar Loading and Offloading.
  • Corn Ethanol, Propanol, Butanol Transfers.
  • Bio-fuel (Bio-Ethanol, Bio-Diesel) Handling.

SafeRack’s ethanol-biofuel loading-unloading systems are cost-effective solutions that ensure operational efficiency while maintaining safety and accuracy.

Main Components
  • Custody Transfer Flow Meter: Ensures precise measurement for billing and compliance.
  • Integrated Automation Controls: Includes PLC systems and customizable HMI interfaces.
  • Static Ground Monitoring: Enhances safety by preventing static discharge.
  • Pressure Safety Relief Valve: Protects against overpressure conditions.
  • Industrial Powder-Coated Piping and Skid Frame: Durable and resistant to harsh environments.

Additional components such as vapor recovery lines, overflow monitoring systems, densitometers, and emergency stop (ESD) valves are available to enhance functionality.

Pipeline Metering Skids

SafeRack’s Delivery and Receipt Metering Stations are precision-engineered systems designed to meet the increasing demand for accurate measurement solutions in North America’s expanding pipeline infrastructure. These systems handle a wide range of applications, including crude oil, condensates, butane, and refined products. Fully customizable to accommodate any size or flow rate, these skids ensure seamless integration into your operations while maintaining compliance with OSHA, government, and industry standards.

Applications
  • Custody transfer of crude oil, LPG, NGLs, and refined products.
  • Calibration and proving of measuring components.
  • Integration with pipeline terminal operations for delivery or receipt of products.
Main Components
  • Flow Meters: Options include coriolis, turbine, or ultrasonic meters, with dual-meter configurations available for accuracy validation.
  • Instrumentation: Includes pressure and temperature transmitters, densitometers, and automated liquid samplers or gas analyzers.
  • Flow Computer: Ensures precise data acquisition and control.
  • Double Block and Bleed Valves with Prover Connections: Essential for meter proving and system integrity.
  • Motor-Operated Valves (PSVs): Enhance operational safety and efficiency.

Additional features such as compact provers, spill pans, slip-resistant grating, and elevated platforms with handrails are available for enhanced functionality.

Enhanced Configurations for Specialized Applications

SafeRack transloaders can be equipped with fall protection gangways, additional loading arms, and computerized load controllers to optimize performance in demanding environments. Critical safety components, including vapor recovery lines, overflow protection, emergency stops, and real-time temperature and pressure monitoring, ensure smooth and safe operations.

By choosing SafeRack, you’re investing in durability, reliability, and industry-leading support. Our transloading solutions are built to withstand the toughest conditions while keeping your team safe and your operations running efficiently. Contact us today to find the perfect transloading system for your facility.

Key Components
  • Emergency Stops (E-Stop): Quick shut-off for emergencies.
  • Temperature and Pressure Transmitters: Provides accurate readings with LCD displays.
  • Safety Enclosures: Keeps operators safe during operations.
  • Base Frame: Flat decking with a containment lip for spills.
  • Vapor Recovery Lines: Ensures safe containment of emissions.
  • Overflow Protection: Level switches to prevent overfills.
Applications

SafeRack’s transloaders are versatile and used across various industries for:

  • Tanker Truck Transloading
  • Railcar Transloading
  • Ethanol Blending & Loadout
  • Biodiesel Blending & Loadout
  • Specialty Chemicals Handling
  • Asphalt and Sulfuric Acid Transfers
  • Aviation and Jet Fuel Transfers
  • Methanol and Glycerine Loadouts
Enhanced Configurations

For applications that demand elevated or specialized access, SafeRack transloaders can be outfitted with:

Common uses
  • Specialty chemicals
  • Asphalt
  • Sulfuric acid
  • Gasoline
  • Diesel
  • Ethanol blending
  • Methanol
  • Transloading
  • LPG
  • Biodiesel Loadout
  • Biodiesel Blending
  • Ethanol Loadout
  • Glycerine Loadout

Resources & Specifications

Resources
SafeRack Blending, Metering Loading Skids Sheet
Specs & Manuals
1 2 3 10
SafeRack SFR Gangway Manual
SafeRack SAS Gangway Manual
SafeRack FRT Gangway Manual
ToolBox Assembly Manual
Frequently Asked Question

Customer Reviews

★★★★★

Reasonable prices, customizable, easy to assemble and install. Reasonable prices, customizable, easy to assemble and install.

By Project E. from NuStar Logistics, LP

★★★★

Incredibly fast. Incredibly fast. We had an emergency need for a customer, so we picked one up, in Andrews, the same day. Kim Anderson was very helpful. The customer is very appreciative of the fast service, when they had an emergency need for the product. They were very pleased to be able to get the gate the same day.

By Ronnie R. from Dillon Supply

★★★★★

I would highly recommend this product. It is very stable and well built. Tom answered all questions quickly and clearly. There has only been positive experiences dealing with SafeRack. Good quality work.

By Jade D. from Big River United Energy

★★★★

We will be ordering more of your product in the future. I really like the construction, the easy install, and bolt on plate that comes with the kit. I purchased a total of 100 safety swing gates on two occasions and each time the gates were delivered ahead of schedule. The quality of your product assured us that we had safety at the top of our list! I do most of my work in power plants or heavy industrial, and I have recommended them to my customers. We will be ordering more of your product in the future. I'm afraid the only feedback I can give you is to keep up the good work.

By MIckey F. from Chesapeake Mechanical & Coatings