SafeRack, a distributor of ErectaStep products and manufacturer of marine loading solutions, completed the delivery of 25 stair and platform configurations for installation on an energy company FPSO (Floating Production, Storage, Offloading) vessel located in Israeli waters in the Mediterranean Sea.
ErectaStep’s metal stair and work platform installations are designed to support workers throughout the FPSO in accessing, maintaining, servicing, and inspecting equipment on the vessel. ErectaStep’s aluminum construction makes it well-suited for use on an FPSO vessel, as it can withstand the harsh salt air environment without rusting or corroding. Additionally, the modular design of ErectaStep allows for easy on-site assembly without welding or heavy equipment, enabling quick and efficient installation with reduced logistics, which is particularly beneficial for the significant amount of equipment on the FPSO vessel.
| Location | Mediterranean Sea |
| Customer | Energean Power |
| Product | 25 ErectaStep Stairs and Platforms |
| Industry | Marine & Energy |
| Facility Type | Floating Production, Storage, Offloading) vessel |
ErectaStep’s products are ideal for maritime environments due to their aluminum construction, which resists corrosion and rust.
The aluminum construction of ErectaStep products ensures longevity and resistance to corrosion, making them ideal for maritime environments.
Logistics and Coordination
The energy company’s procurement team in Greece managed the purchase and logistics, ensuring the smooth shipment of materials to Israel, where they were then transported to the vessel. Each of the 25 ErectaStep stair and access systems was configured to the specific requirements of the equipment and locations throughout the FPSO vessel. SafeRack streamlined the installation process by ‘spot packing’ the components, making them easy to identify and assemble on the vessel. SafeRack collaborated with the customer’s engineering contractor to ensure the correct placement and configuration for each platform and stair configuration. The modular, bolt-together design of ErectaStep components allowed for quick and efficient on-site assembly without the need for welding or heavy equipment. Any fitment issues were easily resolved by adjusting the modular components as needed, minimizing downtime and logistical challenges.
Installation Gallery
The ErectaStep products were utilized for various critical access points on the FPSO vessel, including:
Gas Turbines Access, Essential Generator Fuel Gas Valve Access, Rich Meg Filter Access, Flash Gas Compressor Access, Produced Water Skid Panel Access, Sales Gas Compressor AFT and Port-side Access, Distribution Meg Filter Access
ErectaStep’s modular design allowed for quick and efficient installation without the need for welding or heavy equipment.
Project Success:
The initial order comprised 25 platforms. Following the successful implementation, an additional order for 8 platforms was placed, signifying the project’s success and the reliability of ErectaStep products.
Key Product Features:
- Durable Construction: Marine-grade aluminum ensures longevity and resistance to corrosion.
- Modular Design: Allows for infinite configurations and easy on-site assembly.
- Safety Compliance: All products meet OSHA standards for stairs, ladders, work platforms, and guardrails, ensuring safe work environments.
- Ease of Installation: Prefabricated components that bolt together, eliminating the need for hot permits or welding.
The ErectaStep installations on the FPSO vessel demonstrate SafeRack’s capability to provide robust and adaptable access solutions for complex marine environments. These installations not only improve operational efficiency but also ensure safety and compliance with regulatory standards.
SafeRack Marine Loading Solutions
Marine Gangways
SafeRack’s MarinaStep barge access and ship access gangways are advanced, corrosion-resistant aluminum marine gangways that are designed for code-compliant worker safety, durability, and reliability in marine environments and are built to order to your required length and specifications that are built to last.
Marine Loading and Unloading Systems
A full range of products and services of Fluid Transfer Systems, Hose Handling Systems, Tandem Mooring Systems, Large Bore Flexible Hose Systems, Marine Coupling Systems, and Loading Platforms.
Energean Power FPSO Producing at Full Capacity
Vessel Details:
- IMO Number: 9889162
- Vessel Name: Energean Power
- Ship Type: Offshore Support Vessel
- Flag: Marshall Islands
- Gross Tonnage: 94,290
- Summer Deadweight: 148,089 tons
- Length Overall: 227 meters
- Beam: 50 meters
- Year of Build: 2022
Energean, an oil and gas company, has been a significant player in the energy sector. The Energean Power FPSO vessel, moored 80 kilometers west of Israel’s coast, has reached its maximum gas production capacity, supporting the Karish North and Karish fields. The vessel processes and exports gas to various power stations in Israel, enhancing energy security and supply stability in the region.
What is an FPSO?
An FPSO (Floating Production, Storage, and Offloading) unit is a type of floating vessel used by the offshore oil and gas industry for the processing and storage of hydrocarbons. Here’s a closer look:
- Functionality: FPSOs receive hydrocarbons produced from nearby platforms or subsea templates, process them onboard, and store the oil until it can be offloaded onto tankers or sent through pipelines.
- Structure: FPSOs, typically based on a converted oil tanker hull, are equipped with processing equipment for separating and treating oil, water, and gases.
- Flexibility: FPSOs can operate in deep water and harsh environments, making them ideal for remote offshore locations.
- Mobility: They can be redeployed to different locations, providing a versatile solution for offshore production needs.
Key Benefits of FPSOs:
- Cost Efficiency: Reduces the need for extensive subsea infrastructure.
- Adaptability: Can be used in various fields and water depths.
- Scalability: Easily upgraded to increase processing capacity.
