Agriculture
Safe and Efficient Loading, Unloading, and Fall Protection for Agricultural Operations
Enhancing Safety, Efficiency, and Compliance in Agricultural Operations
Agricultural operations require safe, durable, and compliant access solutions to protect workers, streamline workflows, and meet strict industry regulations. From grain processing plants to farms and agribusiness facilities, SafeRack provides modular work platforms, gangways, fall protection systems, and spill containment solutions designed to enhance safety and efficiency. Whether managing bulk material transfers, maintaining heavy equipment, or ensuring compliance with OSHA, EPA, and USDA regulations, our expert team helps agricultural businesses implement long-lasting, cost-effective safety solutions that support productivity and environmental responsibility.
SafeRack goes beyond supplying access and safety solutions—we partner with agricultural operations to enhance safety, compliance, and efficiency across their facilities. Our team conducts on-site safety assessments to identify risks, optimize workflows, and ensure seamless integration of gangways, platforms, and spill containment systems. With expertise in OSHA, EPA, and USDA compliance, we help agribusinesses mitigate risks while improving productivity. From initial design consultation to installation guidance and ongoing maintenance support, SafeRack provides full-service solutions that keep agricultural operations running safely and efficiently.
- Fall Hazards: Elevated work areas, grain silos, and loading platforms pose fall risks.
- Chemical Handling Risks: Fertilizers, pesticides, and fuels require safe storage and containment.
- Heavy Equipment & Machinery Access: Safe, efficient access to trucks, conveyors, and storage tanks is critical.
- Spill Containment & Environmental Compliance: Preventing leaks and managing hazardous materials is essential.
- Dust & Combustible Material Hazards: Proper ventilation, containment, and fire prevention are required in grain processing and storage.
- Modular, Customizable Access Solutions – Configurable work platforms, stairs, and crossover systems adapt to evolving agricultural operations and facility layouts.
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Agriculture Safety & Loading Solutions
SafeRack goes beyond supplying equipment—we design, customize, and implement safety solutions that seamlessly integrate into farming, grain processing, and agribusiness operations. Below are examples of loading and unloading solutions, but our team will work closely with you to develop a custom system that meets your specific safety, efficiency, and compliance needs.
Bulk Loading & Unloading Gangways
- Safe and efficient loading of grain, feed, and fertilizers
- Minimizes downtime and improves worker safety
- Custom-engineered access solutions for truck and rail loading
Efficient loading and unloading are essential in grain processing, feed mills, and fertilizer distribution. SafeRack’s adjustable gangways provide secure access to varying truck and railcar heights, helping to prevent falls and improve loading efficiency.
Our 24″ self-adjusting access gangways allow workers to safely access tankers and hoppers transporting bulk agricultural materials, including grains, fertilizers, and liquid feed additives. Built from durable marine-grade aluminum and stainless steel, these gangways are corrosion-resistant and require minimal maintenance, ensuring long-term reliability in outdoor and high-moisture environments.
For enhanced efficiency, powered gangway solutions—including hydraulic and pneumatic options—offer smooth operation with minimal manual effort. Each gangway is equipped with a four-rail safety cage, creating a secure 4′x6′ barrier around the loading hatch, reducing fall risks while operators transfer bulk materials.
Loading Arms
- Efficient & compliant loading of liquid fertilizers, pesticides, and additives
- Reliable transfer of bulk agricultural chemicals and fertilizers
- Vapor control solutions help meet environmental regulations
In agriculture and agribusiness, liquid fertilizers, pesticides, and chemical additives are frequently transferred using 6″ carbon steel loading arms. To minimize vapor emissions and maintain compliance, SafeRack’s loading arms can be equipped with vapor plates or cones and 2″ to 3″ vapor lines, reducing exposure to strong odors and airborne contaminants—especially important for facilities near populated areas.
Built for durability and chemical resistance, our PTFE-sealed swivel joints withstand corrosive fertilizers, herbicides, and crop protection products. SafeRack’s customizable loading systems help prevent spills, control vapors, and enhance worker safety, ensuring compliance with EPA and environmental regulations.
Emergency Eyewash & Drench Showers
- Quick access to emergency decontamination stations
- Meets ANSI standards for placement and accessibility
- Compact, combination units provide full-body and eye protection
Handling fertilizers, pesticides, and agricultural chemicals requires immediate access to eyewash and drench showers in case of accidental exposure. According to ANSI guidelines, these stations must be located within 10 seconds or 55 feet (16.8m) of hazardous materials to allow workers to quickly rinse off contaminants and prevent injury.
SafeRack’s combination drench shower and eyewash units provide space-saving, OSHA-compliant protection for barns, processing plants, and chemical storage areas. Proper placement is essential, ensuring unobstructed access on the same horizontal plane as work areas for fast emergency response.
Spill Containment
- Track pans, spill berms, and containment systems prevent leaks
- Meets EPA & USDA environmental safety regulations
- Durable, easy-to-clean materials for long-term use
Spill containment is essential in agricultural operations where liquid fertilizers, pesticides, and fuel are regularly handled. SafeRack provides track pans, spill berms, and containment systems to prevent hazardous leaks, protect workers, and help facilities comply with EPA and USDA environmental regulations.
Our durable, corrosion-resistant containment materials are easy to clean and built for long-term use. With spill containment pans at transfer points, track pans for railcar spills, and portable spill berms for quick response, SafeRack helps agricultural businesses maintain safety, efficiency, and compliance.
Metal Stairs, Ladders and Platforms
- Safe, OSHA-compliant access over conveyors, grain bins, and processing equipment
- Modular, bolt-together design for quick installation and adaptability
- Durable, all-aluminum construction built for high-traffic agricultural environments
ErectaStep provides prefabricated stairs, ladders, and platforms that improve worker safety and efficiency in grain handling, fertilizer storage, and processing facilities. Designed to eliminate the need for costly custom fabrication, these modular systems can be installed in hours, not days—without welding or special tools.
With fast shipping and OSHA, ADA & IBC compliance, ErectaStep helps agricultural operations save time and money while maintaining a safe, efficient workplace. Get a quote and detailed drawings in minutes, and have your solution on-site and ready to install with minimal downtime.
Piperacks
- Fast, modular installation reduces setup time for irrigation, fertilizer, and processing pipelines
- Pre-engineered systems ensure structural integrity and worker safety
- Integrated fall protection solutions help meet OSHA safety standards
ErectaRack simplifies agricultural pipe rack design and installation, eliminating the need for lengthy custom fabrication. These pre-engineered systems use precision manufacturing to create strong, reliable support for irrigation lines, fertilizer distribution, and grain processing operations.
With built-in fall protection measures, including single access points and pass-through safety features, ErectaRack helps reduce worker fall risks while improving efficiency. Designed for rapid deployment and compliance with OSHA standards, these bolt-together pipe racks provide safe and secure access to agricultural piping systems with minimal downtime.
Grounding
- Prevents static discharge during loading and unloading of fertilizers, pesticides, and grain dust
- Vehicle grounding and bonding systems ensure a secure connection before product transfer
- Reduces fire and explosion risks in storage silos, grain elevators, and chemical handling areas
In agricultural operations, fertilizers, pesticides, and grain dust can create combustible environments, especially in confined spaces like silos, grain elevators, and chemical storage areas. Proper grounding and bonding reduce the risk of static discharge, which can ignite airborne particles and flammable vapors.
SafeRack’s grounding systems verify a true ground connection before product flow begins, ensuring safe loading and unloading of bulk agricultural materials. By integrating vehicle grounding, bonding, and static monitoring, farms, grain processors, and chemical storage facilities can enhance safety, prevent fires, and maintain compliance with industry best practices.
Safety Gates
- Prevents falls in loading areas, grain bins, and elevated workspaces
- Custom guardrails and barriers enhance worker protection
- Quick-install, adjustable designs fit various agricultural applications
Falls from elevated platforms, grain silos, and loading areas are a major safety concern in agriculture. SafeRack’s YellowGate safety gates provide adjustable, self-closing protection to reduce fall risks and ensure compliance with OSHA safety standards.
Designed for quick installation, YellowGate can span 16” to 36” openings and is field-adjustable with just a wrench. Alongside custom guardrails, metal handrails, and fall protection solutions, SafeRack helps agricultural operations create safer work environments without complicated installation or costly modifications.
Loading Platform Options
- Lighting solutions improve visibility for safe loading in all conditions
- Platforms, canopies, and operator shelters enhance worker safety and efficiency
- Wheel chocks provide stability and secure chemical storage
Safe and efficient loading operations are critical in agriculture, whether handling bulk grain, fertilizers, or liquid feed additives. Proper lighting ensures clear visibility in work areas, reducing accidents and improving efficiency during early morning or late-night operations.
SafeRack also offers platform canopies and operator shelters, protecting workers from harsh weather conditions while ensuring safe, productive loading processes. Wheel chocks add stability, preventing unintended movement during loading, unloading, and chemical storage
FAQ
SafeRack offers a range of safety and loading solutions for agriculture, including OSHA-compliant gangways, loading arms, spill containment systems, safety gates, and modular access platforms. These solutions help prevent falls, improve loading efficiency, and enhance worker safety in grain handling, fertilizer storage, and chemical transfer operations.
SafeRack’s ErectaStep modular stairs, ladders, and platforms provide quick, easy access over conveyors, grain bins, and processing equipment. These bolt-together systems require no welding, install in hours, and are lightweight yet highly durable, making them ideal for high-traffic agricultural environments.
Static discharge from grain dust, fertilizers, and pesticides can pose a fire and explosion risk. SafeRack’s vehicle grounding and bonding systems ensure a secure ground connection before loading or unloading, reducing hazards and helping agricultural facilities maintain safety compliance.
SafeRack provides track pans, spill berms, and containment systems to prevent hazardous leaks and spills from fertilizers, pesticides, and bulk liquid storage. These solutions help agricultural facilities comply with EPA and USDA regulations while protecting workers and the environment.
SafeRack’s YellowGate safety gates prevent falls in loading areas, grain silos, and elevated workspaces. These adjustable, self-closing gates are easy to install and can fit a wide range of openings, ensuring worker safety in high-risk areas.
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